• Model: Heavyweight Models
  • Manufactured by: Matchless
$16.99

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## The Matchless Heavyweight 500 (1957-1966): A Timeless Classic of British Motorcycling

**Introduction**

The Matchless Heavyweight 500, produced from 1957 to 1966, stands as an iconic embodiment of British motorcycle engineering excellence. With its exceptional performance, innovative features, and enduring style, this motorcycle has left an indelible mark on the annals of motorcycling history.

**Design and Innovation**

The Matchless Heavyweight 500 was renowned for its robust and reliable design. Its single-cylinder, air-cooled engine boasted a displacement of 498cc and an overhead-valve configuration. This configuration allowed for efficient combustion and improved power delivery.

The motorcycle's frame, constructed of lightweight and durable steel tubing, provided a rigid and stable platform for handling. Its front suspension featured telescopic forks, while the rear relied on a swinging arm with coil-over shock absorbers. This suspension system offered a comfortable ride and effective damping over a variety of road conditions.

**Performance and Handling**

The Matchless Heavyweight 500 was an exceptionally capable performer. Its powerful engine delivered impressive acceleration and top speeds in excess of 80 mph. The motorcycle's handling was nimble and responsive, thanks to its well-balanced chassis and precise steering geometry.

The bike's brakes, consisting of a single leading-shoe front drum brake and a twin-leading-shoe rear drum brake, provided adequate stopping power for the era.

**Features and Refinements**

The Matchless Heavyweight 500 came equipped with a wide range of features that enhanced its practicality and usability. These features included:

* A spacious fuel tank with a capacity of 4 gallons, providing extended riding range.
* A comfortable saddle that accommodated both rider and passenger.
* A robust luggage rack for carrying additional equipment.
* A full lighting system, including a headlight, taillight, and turn signals.

**Style and Aesthetics**

The Matchless Heavyweight 500 exuded classic British styling. Its streamlined silhouette, chrome accents, and two-tone paint scheme gave it a timeless aesthetic appeal.

The motorcycle's round headlamp, sculpted fuel tank, and swept-back handlebars contributed to its distinctive appearance. Its elegant lines and polished components made it a true object of beauty.

**Legacy and Impact**

The Matchless Heavyweight 500 left a lasting legacy as one of the most iconic British motorcycles of all time. Its exceptional performance, innovative features, and timeless style continue to inspire motorcycle enthusiasts worldwide.

Today, these motorcycles are highly sought after by collectors and enthusiasts alike. Their rarity and historical significance make them prized possessions for those who appreciate the golden era of British motorcycling.

Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 Workshop Repair Service Manual PDF.

This PDF manual covers the repair and overhaul of Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 cars and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance of the car as a whole.

We have endeavored to ensure the accuracy of the information in this PDF manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 may require.
SERVICE MANUAL for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 contains information such as:
Tune ups for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Maintenance for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Removal & install procedures for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Assemblies & disassemblies for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Fuel system for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Ignition for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Lubrication system for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Exhaust for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Electrical system for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Body for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
And MUCH MORE!!!

The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.

This manual includes many of the specifications and procedures that were available in an authorized Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 dealer service department.

It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.

For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966, it is essential that safety equipment be used and safety precautions obseved when working on the Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 special tool number and illustrated.

The Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.

Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.




GENERAL TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:

General Information for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Maintenance for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Lubrication for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Heating for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Ventilatin for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Air Conditioning for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Suspensionfor Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Front Suspension for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Rear Suspension for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Wheel for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Tire System for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Differential for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Driveline for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Drive Shaft for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Transfer Case for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Brakes for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Mechanical for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Cooling for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Fuel for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Electrical for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Ignition System for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Starting for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Charging System for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Emissions for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Exhaust for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Lubrication for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Speed Control System for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Clutch for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Cooling for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Electronic Control Modules for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Systems for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Heated Systems for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Horn for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Ignition Control for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Instrument Cluster for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Lamps for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Power Systems for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Restraints for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Speed Control for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Transmission for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Exhaust System for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Body Structure for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Seats for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Security and Locks for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Air Bag System for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Exterior Trim for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Interior Trim for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Frame for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Bumpers for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Fuel System for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Steering for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Transmission and Transfer Case for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Tires for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Wheels for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Body for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Heating for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Air Conditioning for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Emissions Control for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Removal for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine Installation for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Final Drive for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Electrical System for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.


GENERAL MAINTENANCE TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:

Air cleaner element renewal for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Air cleaner temperature control check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Auxiliary drivebelt check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Battery electrolyte level check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Battery terminal check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Brake hydraulic fluid renewal for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Brake hydraulic system seal and hose renewal for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Brake pipe and hose check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Choke adjustment check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Contact breaker point renewal and distributor lubrication for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Crankcase ventilation system check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Emission control filter element renewal for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine coolant renewal for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine idle speed check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine oil and filter renewal for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Engine valve clearance check - OHV engines for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Exhaust system check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Fluid leak check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Fluid level checks for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Front and rear brake pad/shoe check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Front wheel alignment check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Gearbox oil level check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Handbrake check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Hinge and lock check and lubrication for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
HT lead, distributor cap for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
ignition circuit check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Ignition timing for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
contact breaker gap (dwell angle) check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Intensive maintenance for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Mixture adjustment check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Road test for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Roadwheel security check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Seat belt check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Spark plug check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Spark plug renewal for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Steering and suspension security check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Throttle damper operation check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Timing belt renewal for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Tyre checks for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Underbody inspection for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.
Wiper blade check for Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966.


Matchless Heavyweight 500 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 Workshop Repair Service Manual.