**Technical Description of the Kymco DJ 50 GR1**

**Introduction**

The Kymco DJ 50 GR1 is a compact and agile scooter designed for urban commuting and recreation. This high-performance two-wheeler boasts a robust engine, advanced suspension system, and a host of features that enhance its practicality and rider comfort.

**Engine**

At the heart of the DJ 50 GR1 lies a single-cylinder, two-stroke engine with a displacement of 49.5cc. This air-cooled powerplant employs a Reed Valve Induction (RVI) system, optimizing fuel efficiency and enhancing performance. The engine delivers responsive acceleration and a smooth power delivery, making it ideal for navigating urban traffic and exploring the outdoors.

**Transmission**

The DJ 50 GR1's power is transmitted through a continuously variable transmission (CVT), providing seamless gear changes and effortless acceleration. This automatic transmission system adjusts seamlessly to varying engine speeds and load conditions, ensuring smooth and efficient power delivery across the speed range.

**Suspension**

The scooter's suspension system comprises a telescopic front fork and a single rear shock absorber. The front fork provides responsive handling and absorbs road imperfections, while the rear shock absorber ensures stability and comfort, even when riding over uneven surfaces.

**Brakes**

For reliable stopping power, the DJ 50 GR1 is equipped with hydraulic front disc brake and a mechanical rear drum brake. The hydraulic front brake offers excellent feel and modulation, while the rear drum brake provides additional stopping power and durability.

**Frame and Bodywork**

The DJ 50 GR1 features a robust and lightweight steel frame that provides a solid foundation for the suspension and engine. Its aerodynamic bodywork, sleek lines, and stylish design enhance its sporty appearance and contribute to its fuel efficiency.

**Wheels and Tires**

Rolling on 12-inch alloy wheels, the DJ 50 GR1 sports tubeless tires that offer a smooth and comfortable ride. The wide tires provide ample grip, enhancing stability and handling in various conditions.

**Features**

The DJ 50 GR1 comes equipped with a range of features that enhance its functionality and comfort:

* **Electronic fuel injection:** This advanced fuel system optimizes engine efficiency and reduces emissions.
* **Digital instrument cluster:** A comprehensive digital instrument cluster provides essential ride information, including speed, odometer, and fuel level.
* **Spacious under-seat storage:** Ample storage space beneath the seat accommodates helmets, groceries, or other personal belongings.
* **Comfortable saddle:** The wide and well-padded saddle provides a comfortable seating position for both the rider and a passenger.
* **Multi-function ignition switch:** The ignition switch houses additional controls for lights, turn signals, and horn, making it easy to operate the scooter.

**Conclusion**

Combining performance, style, and practicality, the Kymco DJ 50 GR1 is an exceptional scooter for urban adventures and recreational pursuits. Its robust engine, advanced suspension system, and comprehensive features make it a reliable and enjoyable ride in a variety of conditions.

Kymco DJ 50 GR1 Workshop Repair Service Manual PDF.

This PDF manual covers the repair and overhaul of Kymco DJ 50 GR1 cars and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Kymco DJ 50 GR1. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance of the car as a whole.

We have endeavored to ensure the accuracy of the information in this PDF manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Kymco DJ 50 GR1 may require.
SERVICE MANUAL for Kymco DJ 50 GR1 contains information such as:
Tune ups for Kymco DJ 50 GR1.
Maintenance for Kymco DJ 50 GR1.
Removal & install procedures for Kymco DJ 50 GR1.
Assemblies & disassemblies for Kymco DJ 50 GR1.
Fuel system for Kymco DJ 50 GR1.
Ignition for Kymco DJ 50 GR1.
Lubrication system for Kymco DJ 50 GR1.
Exhaust for Kymco DJ 50 GR1.
Electrical system for Kymco DJ 50 GR1.
Body for Kymco DJ 50 GR1.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Kymco DJ 50 GR1.
And MUCH MORE!!!

The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Kymco DJ 50 GR1.

This manual includes many of the specifications and procedures that were available in an authorized Kymco DJ 50 GR1 dealer service department.

It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.

For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Kymco DJ 50 GR1 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Kymco DJ 50 GR1, it is essential that safety equipment be used and safety precautions obseved when working on the Kymco DJ 50 GR1. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Kymco DJ 50 GR1 special tool number and illustrated.

The Kymco DJ 50 GR1 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.

Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.




GENERAL TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:

General Information for Kymco DJ 50 GR1.
Maintenance for Kymco DJ 50 GR1.
Lubrication for Kymco DJ 50 GR1.
Heating for Kymco DJ 50 GR1.
Ventilatin for Kymco DJ 50 GR1.
Air Conditioning for Kymco DJ 50 GR1.
Suspensionfor Kymco DJ 50 GR1.
Front Suspension for Kymco DJ 50 GR1.
Rear Suspension for Kymco DJ 50 GR1.
Wheel for Kymco DJ 50 GR1.
Tire System for Kymco DJ 50 GR1.
Differential for Kymco DJ 50 GR1.
Driveline for Kymco DJ 50 GR1.
Drive Shaft for Kymco DJ 50 GR1.
Transfer Case for Kymco DJ 50 GR1.
Brakes for Kymco DJ 50 GR1.
Engine for Kymco DJ 50 GR1.
Engine Mechanical for Kymco DJ 50 GR1.
Engine Cooling for Kymco DJ 50 GR1.
Engine Fuel for Kymco DJ 50 GR1.
Engine Electrical for Kymco DJ 50 GR1.
Ignition System for Kymco DJ 50 GR1.
Starting for Kymco DJ 50 GR1.
Charging System for Kymco DJ 50 GR1.
Emissions for Kymco DJ 50 GR1.
Engine Exhaust for Kymco DJ 50 GR1.
Engine Lubrication for Kymco DJ 50 GR1.
Engine Speed Control System for Kymco DJ 50 GR1.
Clutch for Kymco DJ 50 GR1.
Cooling for Kymco DJ 50 GR1.
Electronic Control Modules for Kymco DJ 50 GR1.
Engine Systems for Kymco DJ 50 GR1.
Heated Systems for Kymco DJ 50 GR1.
Horn for Kymco DJ 50 GR1.
Ignition Control for Kymco DJ 50 GR1.
Instrument Cluster for Kymco DJ 50 GR1.
Lamps for Kymco DJ 50 GR1.
Power Systems for Kymco DJ 50 GR1.
Restraints for Kymco DJ 50 GR1.
Speed Control for Kymco DJ 50 GR1.
Transmission for Kymco DJ 50 GR1.
Exhaust System for Kymco DJ 50 GR1.
Body Structure for Kymco DJ 50 GR1.
Seats for Kymco DJ 50 GR1.
Security and Locks for Kymco DJ 50 GR1.
Air Bag System for Kymco DJ 50 GR1.
Exterior Trim for Kymco DJ 50 GR1.
Interior Trim for Kymco DJ 50 GR1.
Frame for Kymco DJ 50 GR1.
Bumpers for Kymco DJ 50 GR1.
Fuel System for Kymco DJ 50 GR1.
Steering for Kymco DJ 50 GR1.
Transmission and Transfer Case for Kymco DJ 50 GR1.
Tires for Kymco DJ 50 GR1.
Wheels for Kymco DJ 50 GR1.
Body for Kymco DJ 50 GR1.
Heating for Kymco DJ 50 GR1.
Air Conditioning for Kymco DJ 50 GR1.
Emissions Control for Kymco DJ 50 GR1.
Engine Removal for Kymco DJ 50 GR1.
Engine Installation for Kymco DJ 50 GR1.
Final Drive for Kymco DJ 50 GR1.
Electrical System for Kymco DJ 50 GR1.


GENERAL MAINTENANCE TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:

Air cleaner element renewal for Kymco DJ 50 GR1.
Air cleaner temperature control check for Kymco DJ 50 GR1.
Auxiliary drivebelt check for Kymco DJ 50 GR1.
Battery electrolyte level check for Kymco DJ 50 GR1.
Battery terminal check for Kymco DJ 50 GR1.
Brake hydraulic fluid renewal for Kymco DJ 50 GR1.
Brake hydraulic system seal and hose renewal for Kymco DJ 50 GR1.
Brake pipe and hose check for Kymco DJ 50 GR1.
Choke adjustment check for Kymco DJ 50 GR1.
Contact breaker point renewal and distributor lubrication for Kymco DJ 50 GR1.
Crankcase ventilation system check for Kymco DJ 50 GR1.
Emission control filter element renewal for Kymco DJ 50 GR1.
Engine coolant renewal for Kymco DJ 50 GR1.
Engine idle speed check for Kymco DJ 50 GR1.
Engine oil and filter renewal for Kymco DJ 50 GR1.
Engine valve clearance check - OHV engines for Kymco DJ 50 GR1.
Exhaust system check for Kymco DJ 50 GR1.
Fluid leak check for Kymco DJ 50 GR1.
Fluid level checks for Kymco DJ 50 GR1.
Front and rear brake pad/shoe check for Kymco DJ 50 GR1.
Front wheel alignment check for Kymco DJ 50 GR1.
Gearbox oil level check for Kymco DJ 50 GR1.
Handbrake check for Kymco DJ 50 GR1.
Hinge and lock check and lubrication for Kymco DJ 50 GR1.
HT lead, distributor cap for Kymco DJ 50 GR1.
ignition circuit check for Kymco DJ 50 GR1.
Ignition timing for Kymco DJ 50 GR1.
contact breaker gap (dwell angle) check for Kymco DJ 50 GR1.
Intensive maintenance for Kymco DJ 50 GR1.
Mixture adjustment check for Kymco DJ 50 GR1.
Road test for Kymco DJ 50 GR1.
Roadwheel security check for Kymco DJ 50 GR1.
Seat belt check for Kymco DJ 50 GR1.
Spark plug check for Kymco DJ 50 GR1.
Spark plug renewal for Kymco DJ 50 GR1.
Steering and suspension security check for Kymco DJ 50 GR1.
Throttle damper operation check for Kymco DJ 50 GR1.
Timing belt renewal for Kymco DJ 50 GR1.
Tyre checks for Kymco DJ 50 GR1.
Underbody inspection for Kymco DJ 50 GR1.
Wiper blade check for Kymco DJ 50 GR1.


Kymco DJ 50 GR1 Workshop Repair Service Manual.