• Model: 520
  • Manufactured by: KTM
$16.99

(+ $29.99 AirMail USB Drive)

Precision Engineering Unleashed: The 2000-2006 KTM 4-Stroke Motocross and Supermoto Legacy



Prepare to immerse yourself in the exhilarating world of KTM's iconic 4-stroke motocross and supermoto machines that dominated the circuits from 2000 to 2006. These exceptional motorcycles seamlessly blended raw power, agile handling, and unwavering reliability, leaving an unforgettable mark on the competitive landscape.

The Genesis of Motocross Dominance



In the year 2000, KTM unveiled its 250 and 400 EXC models, setting the stage for a reign of dominance in the motocross arena. These machines showcased KTM's unwavering commitment to innovation, featuring revolutionary designs and cutting-edge components that pushed the boundaries of performance.

250 EXC: A Master of Agility and Control



Weighing in at a nimble 235 pounds, the 250 EXC was a force to be reckoned with in the highly competitive 250cc class. Its single-cylinder engine delivered an intoxicating blend of power and agility, enabling riders to navigate technical sections with surgical precision and tackle jumps with confidence.

400 EXC: Unbridled Power for Demanding Terrains



For those seeking an adrenaline-pumping ride, the 400 EXC emerged as the ideal choice. Its potent 400cc engine unleashed a torrent of power, effortlessly propelling riders through challenging terrains and demanding tracks. Its wide range of gear ratios complemented the engine's ample torque, ensuring smooth acceleration and maximum control in diverse conditions.

The Evolution of Supermoto Excellence



In 2003, KTM expanded its lineup with the introduction of the 450 and 525 SMR models, purpose-built for the adrenaline-charged world of supermoto racing. These machines combined the agility of motocross bikes with the grip and stability of road-racing tires, creating the perfect formula for conquering both paved and dirt surfaces.

450 SMR: Unparalleled Precision and Control



The 450 SMR emerged as a formidable force on the supermoto scene. Its 450cc engine provided a blistering surge of acceleration, while its sophisticated suspension and braking systems ensured unwavering stability and control in the heat of competition.

525 SMR: Brute Force Meets Precision Handling



For riders demanding even more power, the 525 SMR delivered in spades. Its potent 525cc engine generated an awe-inspiring level of torque, propelling the bike through corners with blistering speed and enabling riders to tackle obstacles with astonishing ease.

Expanding the Range: Versatility Unleashed



KTM's unwavering drive for innovation extended beyond the motocross and supermoto arenas. In 2004, the brand unveiled the 520, 540, and 560 EXC models, expanding the range of options for riders seeking versatility and adventure.

520 EXC: A Symphony of Power and Dependability



The 520 EXC seamlessly blended spirited performance with unwavering durability. Its single-cylinder engine boasted a smooth and responsive powerband, providing riders with confidence in conquering both trails and enduro courses.

540 EXC: Unmatched Off-Road Prowess



Riders seeking unbridled off-road adventures found a perfect companion in the 540 EXC. Its 540cc engine unleashed a formidable blend of power and torque, empowering riders to navigate challenging terrains with ease and leaving no obstacle unconquered.

560 EXC: Raw Power for the Ultimate Enduro Experience



For those seeking the pinnacle of enduro performance, the 560 EXC stood tall. Its potent 560cc engine delivered an intoxicating surge of acceleration and relentless torque, making it the ultimate choice for conquering the most demanding off-road challenges.

KTM's Commitment to Racing Heritage



KTM's passion for racing is deeply ingrained in its DNA. Throughout the 2000-2006 era, the brand's 4-stroke machines dominated the world's most prestigious motocross and supermoto championships.

SX and SXS Models: Factory-Inspired Performance



For riders seeking the ultimate factory-inspired experience, KTM introduced the SX and SXS models. These machines featured exclusive components and meticulously calibrated settings, enabling riders to push the limits of performance and replicate the sensations of professional racers.

Crate 4 Stroke Racing: The Pinnacle of Performance



For a select few, KTM offered the exclusive Crate 4 Stroke Racing models. These machines represented the pinnacle of racing excellence, featuring the latest technological advancements and the highest-quality components. Each Crate 4 Stroke Racing motorcycle was meticulously assembled by KTM's expert technicians, ensuring unparalleled performance and reliability on the racetrack.

A Legacy of Innovation and Unwavering Success



KTM's 2000-2006 4-stroke motocross and supermoto motorcycles stand as a testament to the brand's unwavering commitment to innovation and relentless pursuit of performance. These machines left an unforgettable mark on the competitive landscape, empowering riders to push the limits and achieve unprecedented success. Whether it's dominating the rugged terrains of an enduro course or conquering the adrenaline-charged world of motocross, KTM's 4-stroke legacy continues to inspire and captivate riders worldwide.



This Downloadable PDF Manual Covers The Following Machines:

2000 KTM 250 EXC RACING
2000 KTM 400/450 SX,MXC,XC,EXC,SMR,SXS RACING
2000 KTM 520/525 SX,MXC,XC,EXC,SMR RACING
2000 KTM 540 SXS, 560 SMR, 610 CRATE
2001 KTM 250 EXC RACING
2001 KTM 400/450 SX,MXC,XC,EXC,SMR,SXS RACING
2001 KTM 520/525 SX,MXC,XC,EXC,SMR RACING
2001 KTM 540 SXS, 560 SMR, 610 CRATE
2002 KTM 250 EXC RACING
2002 KTM 400/450 SX,MXC,XC,EXC,SMR,SXS RACING
2002 KTM 520/525 SX,MXC,XC,EXC,SMR RACING
2002 KTM 540 SXS, 560 SMR, 610 CRATE
2003 KTM 250 EXC RACING
2003 KTM 400/450 SX,MXC,XC,EXC,SMR,SXS RACING
2003 KTM 520/525 SX,MXC,XC,EXC,SMR RACING
2003 KTM 540 SXS, 560 SMR, 610 CRATE
2004 KTM 250 EXC RACING
2004 KTM 400/450 SX,MXC,XC,EXC,SMR,SXS RACING
2004 KTM 520/525 SX,MXC,XC,EXC,SMR RACING
2004 KTM 540 SXS, 560 SMR, 610 CRATE
2005 KTM 250 EXC RACING
2005 KTM 400/450 SX,MXC,XC,EXC,SMR,SXS RACING
2005 KTM 520/525 SX,MXC,XC,EXC,SMR RACING
2005 KTM 540 SXS, 560 SMR, 610 CRATE
2006 KTM 250 EXC RACING
2006 KTM 400/450 SX,MXC,XC,EXC,SMR,SXS RACING
2006 KTM 520/525 SX,MXC,XC,EXC,SMR RACING
2006 KTM 540 SXS, 560 SMR, 610 CRATE
4-STROKE MOTORCYCLES


INSTANT DOWNLOADABLE PDF AFTER PAYMENT

NO ZIP FILES OR CRAP YOU NEED TO LOAD, PLAIN SIMPLE EASY TO USE PDFS ONLY

GearHead Manuals is Your Only Source for Repair, Service and Shop Manual Downloads

Our Repair Manual, Owner's Manuals and Parts Catalogs Downloads contain all information you'll need to perform repairs, look up parts or do routine maintenance on your machine. You will have access to information regarding the following topics:

General Information
Routine Maintenance
Engine Removal and Installation
Fuel System
Lubrication and Cooling System
Engine Specifications
Transmission, Drive Chain & Sprockets
Steering System
Shocks
Body Work
Intake & Exhaust
Electrical System
Advanced Troubleshooting
And more!

With our Downloadable Repair Manual PDFs - Find the page pertaining to your job, print it off and get working on your Machine. No more ruining your expensive paper shop manual with grease and dirt.

Broken down on the trail or site and have a smart phone? What a easy way to find your problem and repair it on the spot, no down time on the job site, With our Downloadable Repair Manual PDFs you instantly have access to the material needed to get you running again. Kind of tough to do that with a paper manual.

All our repair manual downloads come with a Lifetime Protection Policy if lost or damaged, simply contact us and we'll replace it free of charge for life

We Provide Various Repair Service Manual / Workshop Manual / Repair Manual / Owners Manuals / Parts Catalogs and other Various Download

All in an Electronic Downloadable PDF

UTVs, Motorcycles, ATVs, Quads, Snowmobiles, Seadoos, Equipment, Small Engines, Inboards, Outboards and More

* INSTANT DOWNLOAD
* NO SHIPPING COST WITH DOWNLOAD
* GET A DOWNLOAD SO NO WAITING, REPAIR IT NOW

If you are looking for a specific manual & cannot find it or do not see it listed, then contact our customer support team via the CONTACT US LINK ABOVE with details of the required manual & we will do our absolute best to Find and List it for you

Instant download after Payment........ Thank you