KTM 520 EXC RACING Engine 2001 Service Manual PDF Download

The KTM 520 EXC RACING is a high-performance off-road motorcycle designed for tackling challenging terrain. With its potent engine, advanced suspension, and lightweight construction, this bike delivers an exhilarating riding experience for adrenaline-seekers and experienced riders alike.

Engine and Performance:

At the heart of the KTM 520 EXC RACING lies a potent single-cylinder, four-stroke engine with a displacement of 510cc. This liquid-cooled powerplant unleashes an impressive 55 horsepower and 52 Nm of torque, providing ample power for navigating rugged trails and technical obstacles. The engine features a reliable electric starter for effortless ignition, as well as a six-speed transmission with a wide range of ratios for optimal performance in varying conditions.

Suspension and Handling:

The KTM 520 EXC RACING boasts a sophisticated suspension system that ensures stability and control in the most demanding off-road environments. The front suspension is handled by a 43mm WP upside-down fork with adjustable rebound and compression damping, providing 300mm of travel for absorbing bumps and rough terrain. The rear suspension features a WPPDS monoshock with adjustable preload, rebound, and compression damping, offering 330mm of travel for optimum traction and handling.

Lightweight Construction:

The KTM 520 EXC RACING is engineered with a lightweight and durable frame constructed from high-strength steel. This lightweight design contributes to the bike's exceptional agility and maneuverability, making it easier to navigate tight trails and handle off-road challenges. The bike's overall weight remains low, allowing for effortless handling and improved performance in a wide range of terrain conditions.

Features and Technology:

The KTM 520 EXC RACING comes equipped with a range of advanced features to enhance the riding experience and safety. The bike features a hydraulically actuated Brembo brake system with dual-piston calipers and large-diameter rotors, providing excellent stopping power in all conditions. The ergonomic controls, including adjustable handlebars and footpegs, ensure a comfortable and customized fit for riders of varying heights and preferences. The bike also incorporates a compact and lightweight digital instrument cluster that displays essential information such as speed, RPM, and fuel level.

Reliability and Maintenance:

KTM understands the importance of reliability and ease of maintenance for off-road enthusiasts. The 520 EXC RACING is meticulously engineered to withstand the rigors of off-road riding, ensuring durability and longevity. The bike features a low-maintenance design, with extended service intervals and easy access to critical components for maintenance and repairs. Additionally, the availability of a detailed service manual provides clear instructions for proper maintenance and repairs, empowering riders to keep their bikes in top condition.

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