## KTM 125/144/150/200 SX/SXS/MXC/EGS/EXC/EXC Six Days/XC/XC-W Engine Complete Workshop Service Repair Manual 1999-2010

This comprehensive workshop manual provides step-by-step instructions and detailed diagrams for the complete maintenance and repair of KTM 125/144/150/200 SX/SXS/MXC/EGS/EXC/EXC Six Days/XC/XC-W engines from 1999 to 2010.

### Engine Overview

The KTM 125/144/150/200 SX/SXS/MXC/EGS/EXC/EXC Six Days/XC/XC-W engines are single-cylinder, two-stroke engines with a reed valve intake and a power valve exhaust. The engines are liquid-cooled and have a six-speed transmission.

### Engine Components

**Cylinder and Piston:** The cylinder is made of aluminum and has a Nikasil coating. The piston is made of forged aluminum and has two piston rings.

**Crankshaft and Connecting Rod:** The crankshaft is made of forged steel and has a ball bearing main bearing and a needle bearing connecting rod bearing. The connecting rod is made of forged aluminum.

**Valves:** The reed valve is located in the intake manifold and controls the flow of air into the engine. The power valve is located in the exhaust port and controls the flow of exhaust gases out of the engine.

**Camshaft and Timing:** The camshaft is located in the cylinder head and controls the opening and closing of the valves. The timing is set by the camshaft gear and the crankshaft gear.

**Fuel System:** The fuel system consists of a carburetor, a fuel tank, and a fuel line. The carburetor is responsible for mixing the air and fuel together. The fuel tank holds the fuel and the fuel line delivers the fuel to the carburetor.

**Ignition System:** The ignition system consists of a magneto, a spark plug, and a spark plug wire. The magneto generates the electricity that is needed to fire the spark plug. The spark plug ignites the air/fuel mixture in the cylinder.

**Electrical System:** The electrical system consists of a battery, a stator, a voltage regulator, and a wiring harness. The battery provides the power for the electrical system. The stator generates the electricity that is needed to charge the battery. The voltage regulator regulates the voltage of the electricity that is supplied to the electrical system. The wiring harness connects the electrical components together.

### Maintenance and Repair Procedures

This manual provides detailed instructions for the following maintenance and repair procedures:

* **Engine oil change**
* **Air filter replacement**
* **Spark plug replacement**
* **Valve adjustment**
* **Carburetor cleaning and adjustment**
* **Power valve cleaning and adjustment**
* **Clutch replacement**
* **Transmission replacement**
* **Engine rebuild**

### Conclusion

This workshop manual is an essential resource for anyone who owns or maintains a KTM 125/144/150/200 SX/SXS/MXC/EGS/EXC/EXC Six Days/XC/XC-W engine. The manual provides clear and concise instructions for all major maintenance and repair procedures, and it is illustrated with detailed diagrams and photographs.

KTM 125, 144, 150, 200 SX, SXS, MXC, EGS, EXC, EXC Six Days, XC, XC-W Engine Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

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This Downloadable Manual covers every Service & Repair Procedure you will need.


DESCRIPTION:
You can now save yourself BIG money by doing your own repairs! This manual makes any service or repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of servicing & repairs.

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