1996-2003 Polaris Sportsman 400 500 ATV
Overview
The Polaris Sportsman 400 and 500 ATVs were introduced in 1996 as versatile and capable all-terrain vehicles designed for a wide range of outdoor activities. These ATVs featured a combination of power, handling, and durability, making them popular choices for both recreational and utility purposes.
Engine and Performance
The Sportsman 400 was powered by a 398cc, single-cylinder, air-cooled engine that produced 27 horsepower. The Sportsman 500, on the other hand, was equipped with a 499cc, single-cylinder, air-cooled engine that offered 33 horsepower. Both engines were known for their reliability and smooth power delivery, making them suitable for a variety of riding conditions.
Transmission and Drivetrain
The Sportsman 400 and 500 featured a continuously variable transmission (CVT) that provided smooth and responsive gear changes. The CVT system allowed riders to focus on navigating terrain without worrying about shifting gears. Power was transmitted to the ground through a shaft drive system, ensuring durability and minimal maintenance.
Suspension and Handling
Both models were equipped with independent front and rear suspension systems that provided excellent stability and handling, even on rough terrain. The front suspension featured double A-arms and coil-over shocks, while the rear suspension utilized a trailing arm design with coil-over shocks. The Sportsman 500 featured a longer wheelbase and wider track width compared to the 400, providing enhanced stability and ride quality.
Features and Amenities
The Sportsman 400 and 500 came equipped with a range of features that enhanced rider comfort and convenience. These included digital instrumentation, comfortable seats, and ample storage space. Additionally, the ATVs featured a towing capacity of up to 1,200 pounds, making them capable of hauling heavy loads.
Applications
The Polaris Sportsman 400 and 500 ATVs were versatile machines suitable for a variety of applications. They excelled in recreational activities such as trail riding, mudding, and exploring the outdoors. The ATVs also proved capable for utility tasks such as hauling supplies, plowing snow, and performing other chores around the farm or property.
Legacy
The 1996-2003 Polaris Sportsman 400 and 500 ATVs left a lasting legacy as highly capable and reliable all-terrain vehicles. Their combination of power, handling, and durability made them popular choices among riders of all skill levels. The ATVs continue to be sought after today by enthusiasts and collectors, who appreciate their classic design and robust performance.
1996-2003 Polaris Sportsman 400/500 ATV Service Manual
★★Highly Detailed★★ Service Repair Manual in easy PDF FILE FORMAT FOR INSTANT DOWNLOADING
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