DOOSAN Mega 500-V (TIER II) Wheel Loader
The Doosan Mega 500-V (Tier II) wheel loader is a powerful and versatile machine that is ideal for a wide range of construction and material handling applications. With its robust design, powerful engine, and advanced hydraulic system, the Mega 500-V is built to deliver exceptional performance and productivity.
Design and Construction
The Mega 500-V is built to withstand the demanding conditions of construction sites. Its heavy-duty frame is made of high-strength steel, and the machine's components are designed to handle high loads and stresses. The loader's long wheelbase and wide stance provide excellent stability, even when operating on uneven or sloping terrain.
Engine
The Mega 500-V is powered by a Tier II-compliant Doosan DL06K diesel engine. This 6-cylinder engine delivers 202 horsepower and 553 lb-ft of torque, providing ample power for even the most demanding tasks. The engine is also equipped with a turbocharger and intercooler, which help to improve its fuel efficiency and performance.
Hydraulic System
The Mega 500-V's hydraulic system is designed to provide optimum performance and efficiency. The machine's variable displacement piston pump delivers up to 100 gpm of oil flow, which allows it to power a wide range of attachments. The hydraulic system also features load-sensing technology, which automatically adjusts the pump's output to match the load requirements. This helps to improve the machine's fuel efficiency and reduces wear and tear on the components.
Operator's Cab
The Mega 500-V's operator's cab is designed to provide a comfortable and productive work environment. The cab is spacious and well-appointed, with a fully adjustable seat, armrests, and a tilt steering column. The machine's controls are ergonomically designed and easy to reach, and the cab is equipped with a variety of gauges and monitors that provide the operator with all the necessary information.
Attachments
The Mega 500-V can be equipped with a wide range of attachments, which makes it a versatile machine that can be used for a variety of tasks. The machine's standard attachments include a 4-in-1 bucket, a general purpose bucket, and a pallet fork. Other available attachments include a snow plow, a backhoe, and a grapple.
Applications
The Doosan Mega 500-V (Tier II) wheel loader is ideal for a wide range of construction and material handling applications. The machine is well-suited for use in the following applications:
* Site preparation
* Excavation
* Grading
* Loading and unloading trucks
* Snow removal
* Landscaping
* Material handling
Performance
The Mega 500-V delivers exceptional performance in a variety of applications. The machine's powerful engine and advanced hydraulic system provide the power and precision needed to handle even the most demanding tasks. The loader's long wheelbase and wide stance provide excellent stability, even when operating on uneven or sloping terrain.
Productivity
The Mega 500-V is a highly productive machine. The machine's fast cycle times and high lift capacity allow it to move large amounts of material quickly and efficiently. The machine's load-sensing hydraulic system helps to improve its fuel efficiency and reduce wear and tear on the components, which further contributes to its productivity.
Reliability
The Mega 500-V is a reliable machine that is built to last. The machine's heavy-duty frame and components are designed to withstand the demanding conditions of construction sites. The machine's Tier II-compliant engine is also known for its reliability and durability.
Conclusion
The Doosan Mega 500-V (Tier II) wheel loader is a powerful, versatile, and productive machine that is ideal for a wide range of construction and material handling applications. The machine's robust design, powerful engine, advanced hydraulic system, and comfortable operator's cab make it a reliable and efficient choice for any construction project.
This is the COMPLETE factory Service Repair Manual for the DOOSAN MEGA 500-V (TIER II) WHEEL LOADER. This manual is very detailed and contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes. which give you complete step by step operations on repair, assembly, disassembly, diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine.
Covers the following serial numbers:
Serial Number 2001 and Up
This Manual Covers:
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Safety
Wheel Loader Safety
Specifications
Specifications for Mega 500-V (Tier II)
General Maintenance
General Maintenance Procedures
Standard Torques
Upper Structure
Counterweight
Fuel Transfer Pump
Hydraulic Oil Tank
Lower Structure and Chassis
Center Joint (Articulation Joint)
Engine and Drive Train
Axle (ZF AP-420R)
Air Conditioner
Transmission and Torque Converter (ZF 4WG-310)
Transmission Error Codes (ZF)
Hydraulics
Accumulator
Cylinders
Fan Drive Hydraulic Motor (Haldex)
Pump (Denison T67DB Series)
Brake Pedal Valve
Main Control Valve (Toshiba)
Pilot Control Valve
Flow Amplifier (Danfoss)
Power Steering Unit
Restriction Valve
Hydraulic Schematic (Mega 500-V (Tier II))
Electrical System
Electrical System
Electrical Schematic (Mega 500-V (Tier II))
Attachments
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Model Specification: DOOSAN MEGA 500-V (TIER II) WHEEL LOADER
Total Pages: 692
File Format: PDF
Requirements: Adobe PDF Reader
Language: English
Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc...
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This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
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