DOOSAN D G & GC SERIES FORKLIFT WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE VEHICLE MODEL:
D20S-5, D25S-5, D30S-5, D33S-5, D35C-5
D20S-3, D25S-3, D30S-3, D32S-3, D33S-3
D20G, D25G, D30G
G15S-5, G18S-5, G20SC-5
GC15S-5, GC18S-5, GC20SC-5
G20E-5, G25E-5, G30E-5
GC20E-5, GC25E-5, GC30E-5, GC33E-5
G20P-5, G25P-5, G30P-5, G33P-5, G35C-5
GC20P-5, GC25P-5, GC30P-5, GC33P-5
D20S-5, D25S-5, D30S-5, D33S-5, D35C-5
ENGINE COVERED:
3.26L B3.3 DIESEL ENGINE
2.0L 4-CYLINDER, 4-CYCLE, WATER-COOLED, DOOSAN G420FE/G420F ENGINE
2.4L 4-CYLINDER, 4-CYCLE, WATER-COOLED, DOOSAN G424FE/G424F ENGINE
3.31L 4-CYLINDER IN-LINE, LIQUID-COOLED, YANMAR 4TNV98 DIESEL ENGINE
3.31L 4-CYLINDER, LIQUID-COOLED, YANMAR 4TNE98 EPA TIER 3 DIESEL ENGINE
CONTENTS:
SAFETY NOTICE
TORQUE SPECIFICATIONS
DAC CS-121 SERIES ALTERNATORS
BOSCH K1 SERIES ALTERNATORS
ENGINE IDENTIFICATION
TROUBLESHOOTING SYMPTOMS
ENGINE DISASSEMBLY
ENGINE ASSEMBLY
FUEL SYSTEM
FUEL INJECTION PUMP, ROTARY
LUBRICATING SYSTEM
LUBRICATING OIL SUCTION TUBE
COOLING SYSTEM
COOLANT THERMOSTAT
COOLANT THERMOSTAT HOUSING
COOLING SYSTEM
COOLING SYSTEM DIAGNOSTICS
ENGINE COMPRESSION
INTAKE SYSTEM
EXHAUST SYSTEM
ENGINE ELECTRICAL
IGNITION SYSTEM
CHARGING SYSTEM
STARTING SYSTEM
ENGINE MANAGEMENT SYSTEM
EMISSION CONTROL
STARTER MOTOR
TRANSMISSION SYSTEM
FINAL DRIVES AND WHEELS
DRIVE AXLE MOUNTING
ELECTRIC CONTROL SYSTEM
HYDRAULIC CONTROL VALVE
HYDRAULIC PUMP
LIFT & TILT CYLINDERS
STEERING GEAR SYSTEM
STEER AXLE AND WHEEL
PARKING BRAKE
LIFT SPOOL-TILT SPOOL
AUXILIARY SPOOL
PRESSURE AND FLOW CONTROL
STEERING SYSTEM
OPERATOR SENSING SYSTEM
MAST AND CARRIAGE
HOOD-FORKS-BACKREST
PNEUMATIC TRUCK
STEERING KNUCKLE, KINGPIN & BEARING
UNIVERSAL JOINT
COUNTERWEIGHT
SPECIAL TOOLS
TIGHTENING TORQUE
RECOMMENDED MAINTENANCE
HYDRAULIC SCHEMATIC DIAGRAMS
ELECTRIC SCHEMATIC DIAGRAMS
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
