JCB Robot 260W: A Cutting-Edge Automated Excavation Solution
The JCB Robot 260W is a revolutionary automated excavator that redefines the boundaries of construction efficiency. Equipped with advanced GPS and laser guidance systems, this autonomous machine operates seamlessly in dynamic environments, delivering unparalleled precision and productivity.
Unveiling the Core Components
At the heart of the Robot 260W lies a robust hydraulic system that ensures exceptional performance. The closed-loop hydraulics, boasting a maximum flow rate of 490L/min, empower the machine with unrivaled strength and control. The advanced valve technology optimizes hydraulic pressure, minimizing losses and maximizing efficiency.
The intelligent machine control (IMC) system orchestrates the orchestration of the Robot 260W. Through a network of sensors, the IMC monitors machine parameters and adjusts the hydraulics in real-time, ensuring optimal performance and protection of components.
Precision Excavating with Advanced Guidance
The Robot 260W seamlessly integrates GPS and laser guidance systems for unparalleled accuracy. The GPS receiver, featuring RTK (Real Time Kinematic) technology, provides precise positioning data, enabling the machine to execute precise excavation patterns.
Complementing the GPS system, the advanced laser guidance system utilizes multiple laser scanners to create a real-time 3D model of the work area. This enhanced awareness allows the Robot 260W to avoid obstacles, maintain a level working platform, and achieve highly accurate grading.
Autonomous Operation: Unleashing Unmatched Productivity
The JCB Robot 260W autonomously executes excavation tasks, freeing operators from repetitive and potentially hazardous operations. The machine's intuitive software enables the creation of customized excavation plans, allowing contractors to define excavation parameters, depth, and slope with precision.
Optimized routing algorithms ensure the Robot 260W efficiently navigates through complex work areas, minimizing cycle times and maximizing productivity. The machine's ability to operate 24 hours a day, 7 days a week further amplifies its output, enabling contractors to meet tight deadlines and reduce labor costs.
Safety and Reliability: Paramount Priorities
The Robot 260W prioritizes safety, incorporating an array of measures to protect personnel and the surrounding environment. Comprehensive sensors and obstacle detection systems safeguard against collisions, while emergency stop buttons and remote shutdown capabilities provide additional levels of control.
Durable construction and robust components ensure exceptional reliability in demanding conditions. The Robot 260W is designed to withstand the rigors of excavation, minimizing downtime and maximizing productivity.
Unlocking Enhanced Construction Capabilities
The JCB Robot 260W empowers construction professionals with a suite of advanced capabilities:
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Automated Grading: Precise laser guidance enables the Robot 260W to achieve accurate grading, reducing the need for manual labor and improving overall site quality.
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Slope Creation: The machine's advanced control systems allow for the creation of consistent slopes, enhancing drainage and stability on construction sites.
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Confined Space Excavation: The Robot 260W's compact design and maneuverability make it ideal for excavation in confined spaces, maximizing productivity in challenging conditions.
Empowering Efficiency: A Game-Changer for Construction
The JCB Robot 260W revolutionizes construction efficiency, delivering numerous benefits:
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Increased Productivity: Automated operation, advanced guidance systems, and optimized routing algorithms result in significantly increased productivity, enabling contractors to complete projects faster and at a lower cost.
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Enhanced Accuracy: The integration of GPS and laser guidance ensures exceptional accuracy in excavation, reducing the need for rework and costly errors.
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Reduced Labor Costs: The Robot 260W's autonomous operation frees operators from repetitive tasks, allowing them to focus on higher-value activities.
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Improved Safety: Comprehensive safety measures, including obstacle detection and emergency stop systems, provide a safe working environment for personnel.
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Environmental Sustainability: Optimized excavation patterns and reduced cycle times contribute to lower fuel consumption and reduced environmental impact.
Conclusion
The JCB Robot 260W stands as a testament to the transformative power of automation in construction. Its advanced guidance systems, autonomous operation, and safety features empower contractors to achieve unparalleled efficiency, precision, and productivity. As the industry embraces
JCB Robot 260W Service Manual
PDF Format
450 pgs.
Contents Page No.
Introduction
About this Publication ................................................................................ 1-1
Machine Model and Serial Number .......................................................1-1
Using the Service Manual .....................................................................1-1
Section Numbering ................................................................................1-1
Left Side, Right Side ..............................................................................1-2
Cab/Canopy ..........................................................................................1-2
Machine Description .................................................................................. 1-3
The JCB Skid Steer Loader ...................................................................1-3
Intended Use .........................................................................................1-3
Component Locations ...........................................................................1-3
Identifying Your Machine ........................................................................... 1-5
Machine Identification Plate ..................................................................1-5
Component Identification .......................................................................1-6
ROPS and FOPS ..................................................................................1-7
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-9
Introduction ............................................................................................1-9
Bolts and Screws ...................................................................................1-9
Hydraulic Connections ............................................................................. 1-13
O Ring Face Seal System ..................................................................1-13
Service Tools
Numerical List .......................................................................................... 1-15
Tool Detail Reference .............................................................................. 1-17
Section B - Frame and Bodywork ........................................................1-17
Section C - Electrics ............................................................................1-21
Section E - Hydraulics .........................................................................1-22
Section K - Engine ...............................................................................1-26
Service Aids
Sealing and Retaining Compounds ......................................................... 1-27
Contents Page No.
Safety Notices
Important Information ................................................................................ 2-1
The Operator Manual ............................................................................2-1
Safety Warnings ....................................................................................2-1
Safety Check List ....................................................................................... 2-2
Safety - Yours and Others .....................................................................2-2
General Safety ......................................................................................2-2
Operating Safety ...................................................................................2-4
Maintenance Safety ...............................................................................2-8
Contents Page No.
Routine Maintenance
Service Requirements ............................................................................... 3-1
Introduction ............................................................................................3-1
Owner/Operator Support .......................................................................3-1
Service/Maintenance Agreements ........................................................3-1
Fit for Purpose Tests for Lifting Equipment ............................................3-2
Obtaining Replacement Parts ................................................................3-2
Health and Safety ...................................................................................... 3-3
Lubricants ..............................................................................................3-3
Battery ...................................................................................................3-5
Service Schedules ..................................................................................... 3-7
Introduction ............................................................................................3-7
How to Use the Service Schedules .......................................................3-7
Calendar Equivalents ............................................................................3-7
Service Label .........................................................................................3-8
Pre-start Cold Checks, Service Points and Fluid Levels ..................... 3-11
Fluids, Lubricants and Capacities ............................................................ 3-15
Coolant Mixtures .................................................................................3-16
Fuels ....................................................................................................3-17
Tools ........................................................................................................ 3-20
Carrying Tools onto the Machine .........................................................3-20
Tool Locations (optional) .....................................................................3-20
Prepare the Machine for Maintenance .................................................... 3-21
Introduction ..........................................................................................3-21
How to Prepare the Machine for Maintenance (Loader Arm Lowered) ......
3-23
How to Prepare the Machine for Maintenance (Loader Arm Lifted) ....3-23
How to Prepare the Machine for Maintenance (Loader Arm and Cab Lifted)
3-26
Cleaning the Machine .............................................................................. 3-27
Introduction ..........................................................................................3-27
Preparing the Machine for Cleaning ....................................................3-27
Cleaning the Machine ..........................................................................3-27
Checking for Damage .............................................................................. 3-30
Check the Machine Body and Structure ..............................................3-30
Check the Tyres ..................................................................................3-30
Check the Seat and Seat Belt .............................................................3-30
Check the Hydraulic Hoses and Fittings .............................................3-31
Checking the ROPS/FOPS Structure ..................................................3-31
Greasing .................................................................................................. 3-32
Introduction ..........................................................................................3-32
Preparing the Machine for Greasing ...................................................3-32
Every 50 Hours ....................................................................................3-33
Access Panels ......................................................................................... 3-35
Introduction ..........................................................................................3-35
Rear Door ............................................................................................3-35
Engine Top Cover ................................................................................3-36
Cab ......................................................................................................3-37
Heater and Air Conditioning (option) ....................................................... 3-40
Changing the Intake Filter ...................................................................3-40
Changing the Re-circulation Filter .......................................................3-40
3-i 3-i
Section 3 - Maintenance
Contents
Contents Page No.
Electrical System ..................................................................................... 3-41
Battery .................................................................................................3-41
Jump Starting the Engine ....................................................................3-43
Fuses and Relays ................................................................................3-44
Battery Isolator (Option) ......................................................................3-48
Engine ..................................................................................................... 3-49
Oil and Filters ......................................................................................3-49
Cooling system ....................................................................................3-52
Alternator Belt ......................................................................................3-54
Engine Air Filter ...................................................................................3-57
Fuel System ............................................................................................. 3-59
Introduction ..........................................................................................3-59
Draining the Primary Water Separator and Engine Fuel Filter ............3-60
Changing the Primary Water Separator Filter .....................................3-61
Fuel Filter ............................................................................................3-62
Hydraulic System ..................................................................................... 3-64
Introduction ..........................................................................................3-64
Releasing the Auxiliary Hydraulic Pressure ........................................3-65
Oil and Filters ......................................................................................3-66
Hydraulic Tank Breather ......................................................................3-68
Transmission ........................................................................................... 3-69
Drive Chain Lubrication - Wheeled Machines .....................................3-69
Drain Line Screen Filter Adapter .........................................................3-70
Tyres and Wheels .................................................................................... 3-71
Tyre Inflation ........................................................................................3-71
Checking the Wheel Nut Torques ........................................................3-72
Tracks ...................................................................................................... 3-73
Track Adjustment .................................................................................3-73
Front Screen Washer (optional) .............................................................. 3-74
Checking the Level ..............................................................................3-74
Fire Extinguisher (if fitted) ........................................................................ 3-75
Checking the Fire Extinguisher ...........................................................3-75
