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Polaris Sportsman 400: The Ultimate Off-Road Utility Vehicle

The 2004 Polaris Sportsman 400 is the perfect all-terrain vehicle (ATV) for anyone who loves to explore the great outdoors. With its powerful engine, rugged construction, and versatile features, the Sportsman 400 is ready to take on any challenge.

Engine

The Sportsman 400 is powered by a 329cc, single-cylinder, four-stroke engine that produces 26 horsepower. This engine provides plenty of power for climbing hills, towing heavy loads, and conquering any other obstacle that you might encounter on your adventures.

Transmission

The Sportsman 400 features a fully automatic transmission with high and low ranges. This transmission makes it easy to operate the ATV in any situation, whether you're cruising down a trail or tackling a steep incline.

Suspension

The Sportsman 400's suspension system is designed to provide a smooth and comfortable ride, even on the roughest terrain. The front suspension features independent double A-arms with coil-over shocks, while the rear suspension features a single-shock swingarm.

Brakes

The Sportsman 400 is equipped with four-wheel hydraulic disc brakes that provide excellent stopping power. These brakes are also sealed to keep out dirt and debris, ensuring that they will always perform at their best.

Features

The Sportsman 400 comes standard with a variety of features that make it the perfect ATV for any outdoor enthusiast. These features include:

• Electronic fuel injection (EFI) for easy starting and smooth performance
• Four-wheel drive with differential lock for maximum traction in all conditions
• 25-inch tires with aggressive tread for excellent grip on any surface
• Front and rear racks for carrying gear and supplies
• A winch with a capacity of 2,500 pounds for pulling heavy loads

Conclusion

The 2004 Polaris Sportsman 400 is the ultimate off-road utility vehicle for anyone who loves to explore the great outdoors. With its powerful engine, rugged construction, and versatile features, the Sportsman 400 is ready to take on any challenge.

2004 Polaris Sportsman 400 Parts Manual for Models SPORTSMAN 400 A04CH42AQ, SPORTSMAN 400 A04CH42AT, SPORTSMAN 400 A04CH42AV, SPORTSMAN 400 A04CH42AR and SPORTSMAN 400 A04CH42AS.



Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.

Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.

Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.

Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.

Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.

59 pages in english pdf format that enables you to print only what you need.

Contents include the following topics with exploded diagrams and part number lists.

SPECIFICATIONS, FRONT CAB, REAR CAB and SEAT, REAR RACK MOUNTING, DECALS, FRONT RACK and BUMPER MOUNTING, ENGINE MOUNTING, COOLING SYSTEM, EXHAUST SYSTEM, FUEL TANK, OIL TANK, AIR BOX, FRONT DRIVE, FRONT TIGHTENER, FRONT STRUT, CV JOINT – BTB, FRONT WHEEL, FRONT BRAKE, CONTROLS -- THROTTLE ASM./CABLE, CONTROLS – MASTER, CYLINDER/BRAKE LINE, STEERING POST, HANDLEBAR and HEADLIGHT POD, A--ARM/STRUT MOUNTING, CENTER TIGHTENER, SWING ARM/SHOCK MOUNTING, DRIVE CLUTCH, DRIVEN CLUTCH, CLUTCH COVER, GEARCASE/BRAKE and CHAIN COVER MOUNTING, REAR BRAKE, REAR WHEEL DRIVE, ELECTRICAL/TAILLIGHT, GEARCASE, GEAR SELECTOR, PISTON and CRANKSHAFT, CRANKCASE and CYLINDER, RECOIL STARTER, CARBURETOR, OIL PUMP, MAGNETO, STARTING, MOTOR, TOOL KIT, PART NUMBER INDEX