## 2001 Polaris Xplorer 400: A Comprehensive Exploration of a Legendary All-Terrain Vehicle

**Introduction**

The 2001 Polaris Xplorer 400 is a testament to the enduring legacy of Polaris in the realm of all-terrain vehicles (ATVs). With its formidable powertrain, rugged suspension, and versatile capabilities, this ATV stands as an icon of outdoor adventure and exploration. This comprehensive description delves into the intricate details of the Xplorer 400, highlighting its exceptional features and engineering prowess.

**Powertrain: Unbridled Performance**

At the heart of the Xplorer 400 lies a robust 400cc, single-cylinder engine that delivers ample power for tackling demanding terrain. The engine's advanced design incorporates a liquid-cooling system for optimal temperature regulation, ensuring consistent performance even in extreme conditions. The smooth-shifting automatic transmission, featuring a high-ratio and low-ratio gear selection, provides seamless transitions between varying terrain types.

**Suspension: Unparalleled Stability and Control**

The Xplorer 400's suspension system is meticulously engineered to provide exceptional stability and control in all riding situations. The front suspension employs independent double A-arms with unequal-length control arms, optimized for precise steering and handling. At the rear, the robust independent suspension with dual A-arms offers ample wheel travel, absorbing bumps and terrain irregularities with ease. This combination ensures a smooth and comfortable ride, even on the most challenging trails.

**Braking System: Precision and Confidence**

The Xplorer 400's braking system is designed to deliver precise and responsive stopping power. Hydraulic disc brakes on all four wheels provide exceptional stopping performance, ensuring control and confidence in various riding conditions. The dual-circuit master cylinder with integrated parking brake lever offers added safety and convenience.

**Features: Enhancing Adventure**

Beyond its core capabilities, the Xplorer 400 comes equipped with an array of features that enhance its versatility and functionality. A large, comfortable seat with adjustable lumbar support caters to riders of all sizes, providing extended riding comfort. The digital instrument cluster displays vital riding information such as speed, odometer, and fuel level. The integrated storage compartments offer convenient space for carrying essential gear and tools.

**Multifaceted Versatility: Work and Play**

The Xplorer 400 is not only a capable adventure machine but also a versatile workhorse. Its robust frame and durable construction enable it to handle various utility tasks with ease. The optional winch increases its utility, allowing it to pull and haul heavy loads. Whether traversing rugged trails or tackling challenging work tasks, the Xplorer 400 excels in a wide range of applications.

**Conclusion**

The 2001 Polaris Xplorer 400 epitomizes the essence of an all-terrain vehicle, blending power, handling, and versatility in a cohesive package. Its advanced features, coupled with its rugged construction, make it an ideal choice for outdoor enthusiasts, adventure seekers, and those seeking a reliable workhorse. As a testament to its enduring legacy, the Xplorer 400 continues to captivate riders and remains a cornerstone of the Polaris ATV lineup.

2001 Polaris Xplorer 400 Parts Manual.



Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.

Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.

Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.

Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.

Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.

50 pages in english pdf format that enables you to print only what you need.

Contents include the following topics with exploded diagrams and part number lists.

SPECIFICATIONS
FRONT CAB
REAR CAB and SEAT
REAR RACK MOUNTING
DECALS
FRONT RACK and BUMPER MOUNTING
ENGINE MOUNTING
COOLING SYSTEM
EXHAUST SYSTEM
FUEL TANK
OIL TANK
AIR BOX
FRONT DRIVE
FRONT TIGHTENER
FRONT STRUT
CV JOINT – BTB
FRONT WHEEL
FRONT BRAKE
CONTROLS -- THROTTLE ASM./CABLE
CONTROLS - MASTER CYLINDER/BRAKE LINE
STEERING POST
HANDLEBAR and HEADLIGHT POD
A--ARM/STRUT MOUNTING
CENTER TIGHTENER
SWING ARM/SHOCK MOUNTING
DRIVE CLUTCH
DRIVEN CLUTCH
CLUTCH COVER
GEARCASE/BRAKE and CHAIN COVER MOUNTING
REAR BRAKE
REAR WHEEL DRIVE
ELECTRICAL/TAILLIGHT
GEARCASE
GEAR SELECTOR
PISTON and CRANKSHAFT
CRANKCASE and CYLINDER
RECOIL STARTER
CARBURETOR
OIL PUMP
MAGNETO
STARTING MOTOR
TOOL KIT
PART NUMBER INDEX