## Gehl 802 Compact Excavator: A Powerhouse for Precision Digging
### Introduction
The Gehl 802 compact excavator is a versatile and powerful machine designed for a wide range of excavation, trenching, and landscaping applications. With its advanced hydraulic system, robust construction, and intuitive controls, the Gehl 802 delivers exceptional efficiency, productivity, and operator comfort.
### Key Features and Benefits
**Compact Design:**
* Compact dimensions and a narrow profile allow for easy maneuverability in confined spaces.
* Ideal for urban construction sites, tight job sites, and residential landscaping projects.
**Powerful Performance:**
* 32.9 horsepower Yanmar Tier 4 Final engine provides ample power for demanding excavation tasks.
* Advanced hydraulic system delivers smooth and precise control, optimizing efficiency and minimizing operator fatigue.
* 6,050 lbf (2,700 kg) bucket breakout force and 5,065 lbf (2,300 kg) digging force ensure exceptional productivity in tough digging conditions.
**Operator Comfort and Safety:**
* Spacious and ergonomic operator station with ample legroom and visibility.
* Intuitive joystick controls provide precise machine operation.
* Standard ROPS/FOPS canopy protects the operator from falling debris and rollovers.
* Optional heated seat and air conditioning enhance operator comfort in extreme weather conditions.
**Versatility and Attachments:**
* Quick-attach system enables rapid attachment changes for maximum versatility.
* Compatible with a wide range of attachments, including buckets, trenchers, breakers, and augers.
* Telescoping arm extends the machine's reach for exceptional digging depth and flexibility.
**Durability and Reliability:**
* Heavy-duty construction with reinforced components ensures longevity and withstands the rigors of demanding applications.
* Durable steel tracks provide excellent traction and stability on various terrains.
* Regular maintenance and inspections maximize the machine's uptime and minimize downtime.
### Applications
The Gehl 802 compact excavator is ideally suited for a wide array of industries and applications, including:
* Construction: Excavation, trenching, backfilling, and grading.
* Landscaping: Tree planting, hole digging, and site preparation.
* Infrastructure: Utility line installation, pipe laying, and road construction.
* Agriculture: Field preparation, irrigation system installation, and fencing.
* Mining and Quarrying: Small-scale operations and site preparation.
Gehl 802 Compact Excavator parts Manual is an electronic version of the best original manual. This is the same information the dealer technicians and mechanics use to diagnose and repair your vehicle. With this Professional Quality highly detailed Parts Manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you a lot of money in repair bills but will also help you to look after your vehicle.
This QUALITY manual is 100 percents COMPLETE and INTACT, No MISSING / CORRUPT pages / sections to freak you out! Gehl 802 Compact Excavator Parts Manual is intended as a handy, easy to read reference book for the mechanics and DIY persons. Comprehensive explanations of all installation, removal,disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Beginning Serial Number: AB00473
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Parts Manual Covers:
Introduction . . . . . . . . . . . . . . . . Inside Front Cover
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Undercarriage, Rubber Track . . . . . . . . . . . . . . . . 10
Undercarriage, Steel Track (Option) . . . . . . . . . . . 11
Steel Track - Disassemble . . . . . . . . . . . . . . . . . . . 12
Roller, Rubber Track . . . . . . . . . . . . . . . . . . . . . . 13
Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Track - Top Roller . . . . . . . . . . . . . . . . . . . . . . . . 15
Spring Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Spring Set (Steel Track Option) . . . . . . . . . . . . . . 17
Tension Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Tension Wheel (Steel Track Option) . . . . . . . . . . . 19
Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chassis Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Rear Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Rear Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Counterweights . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Counterweights (Option) . . . . . . . . . . . . . . . . . . . 27
Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Tool Box, Hose Cover . . . . . . . . . . . . . . . . . . . . . 29
Valve Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lifting Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dipper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Connecting Links . . . . . . . . . . . . . . . . . . . . . . . . . 34
Cabin Frame 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cabin Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cabin Frame 1A . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Cabin Frame 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Cabin Frame 3 . . . . . . . . . . . . . . . . . . . . . . . . 39-40
Cabin Frame 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Main Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Cabin Windows . . . . . . . . . . . . . . . . . . . . . . . 44-46
Side Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Cabin Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Cabin Door 1A . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51
Rotating Beacon (Option) . . . . . . . . . . . . . . . . . . . 52
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Operators Seat . . . . . . . . . . . . . . . . . . . . . . . . 54-55
Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Air Conditioning (Option) . . . . . . . . . . . . . . . . . . 57
Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Diesel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Fuel Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Throttle Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Engine Suspension . . . . . . . . . . . . . . . . . . . . . . . . 62
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Air Intake System . . . . . . . . . . . . . . . . . . . . . . . . . 64
Air Intake System (Option) . . . . . . . . . . . . . . . . . 65
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . 66-67
Additional Parts (Air Conditioning Option) . . . . . 68
Piping (Air Conditioning Option) . . . . . . . . . . . . 69
Hydraulic Pump Drive . . . . . . . . . . . . . . . . . . . . . 70
Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . 71
Travel Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Swivel Joint . . . . . . . . . . . . . . . . . . . . . . . . . . 73-74
Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Control Valve (Option) . . . . . . . . . . . . . . . . . . 76-78
Valve Block 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Valve Block 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Turntable Drive Unit . . . . . . . . . . . . . . . . . . . 83-84
Pilot Oil Supply Unit . . . . . . . . . . . . . . . . . . . . . . 85
Reversing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Distribution Block , Large . . . . . . . . . . . . . . . . . . 88
Distribution Block, Small . . . . . . . . . . . . . . . . . . . 89
Distribution Block (Option) . . . . . . . . . . . . . . . . . 90
Control Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Control Levers (Option) . . . . . . . . . . . . . . . . . 92-93
Dozer Blade Valve . . . . . . . . . . . . . . . . . . . . . 94-95
Pilot Valve, Travel . . . . . . . . . . . . . . . . . . . . . . . . 96
Pilot Op. Check Valves Aux. Hydraulic . . . . . . . . 97
Solenoid Valve (Option) . . . . . . . . . . . . . . . . . . . . 98
4/3 Valve (Option) . . . . . . . . . . . . . . . . . . . . . . . . 99
ISO/SAE Valve (Option) . . . . . . . . . . . . . . . . . . 100
Boom Cylinder . . . . . . . . . . . . . . . . . . . . . . 101-102
Boom Cylinder (Option) . . . . . . . . . . . . . . 103-104
Dipper Arm Cylinder . . . . . . . . . . . . . . . . . 105-106
Boom Offset Cylinder . . . . . . . . . . . . . . . . . . . . 107
Dozer Blade Cylinder . . . . . . . . . . . . . . . . . . . . . 108
Installation Oil Cooler . . . . . . . . . . . . . . . . 109-110
Installation Hydraulic Pump . . . . . . . . . . . . . . . . 111
Installation Orientation Gear . . . . . . . . . . . . . . . . 112
Dozer Blade Cylinder Installation . . . . . . . . . . . . 113
Travel Motor Installation . . . . . . . . . . . . . . . . . . 114
Installation Turntable Drive Unit . . . . . . . . 115-116
Installation Control Levers . . . . . . . . . . . . . . . . . 117
Installation Control Levers (Option) . . . . . . . . . . 118
Installation Pilot Op. Check Valves . . . . . . . . . . 119
Installation Pilot Op. Check Valves (Option) . . . 120
Installation Pressure Holding Valves . . . . . . . . . . 121
Installation Auxilary Function (Option) . . . . . . . 122
Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . 123
Boom Cylinder Installation . . . . . . . . . . . . 124-125
Dipper Arm Installation . . . . . . . . . . . . . . . . . . . 126
3. Hydraulic Circuit (Option) . . . . . . . . . . . . . . . 127
Pilot Control (Option) . . . . . . . . . . . . . . . . 128-129
Engine Wire Harness . . . . . . . . . . . . . . . . . . . . . 130
Armrest - Harness Wiring Right . . . . . . . . . 131-132
Armrest - Harness Wiring Left . . . . . . . . . . 133-134
Armrest - Harness Wiring Left (Option) . . . . . . . 135
Chassis Wire Harness . . . . . . . . . . . . . . . . . . . . . 136
Armrest - Harness Wiring Right (Option) . . 137-138
Relay Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Relay Box Installation . . . . . . . . . . . . . . . . . . . . 140
Chassis Headlight . . . . . . . . . . . . . . . . . . . . . . . . 141
Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . 143
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Armrest - Harness Wiring Right . . . . . . . . . . . . . 145
Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147-148
Numerical Index . . . . . . . . . . . . . . . . . . . . . 149-162
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Hydraulic Fitting Data . . . . . . . . . . . . . . . . . . . . 164
Torque Chart . . . . . . . . . . . . . . . . Inside Rear Cover
More......
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
Gehl 802 Compact Excavator Parts Manual DOWNLOAD
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