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EZ-GO GX-440 GX-444 (EZ GO) Service & Repair Manual This Operation and Service manual has been prepared to serve two purposes. First,it will acquaint the reader with the operation of the E-Z-GO product and assist him in performing minor service and repairs. Secondly, it will introduce to the mechanic the most efficient service specifications and procedures. It is our hope that these procedures together with the trouble-shooting tips outlined herein will enable the customer to receive the best possible service from our product. TABLE OF CONTENTS GENERAL Specifications Model Identification General Operation Operating Instructions Towing Safe Driving Tips SERVICE Servicing A New Gasoline Car : Engine Fuel and Lubrication Air Cleaner Service Tires Battery Periodic Service Schedule Lubrication Chart Seats BRAKES Adjusting Brakes Dis-assembly of Brakes Hill Brake Adjustment Dis-assembly of Brake Pedal Seat Brake (Optional Equipment) CONTROL LINKAGES Accelerator Control Cable Accelerator Adjustment Actuator Rod Adjustment - Cutout Switch Choke Control Governor Control STEERING Steering Assembly Removal Dis-assembly Fork (3 Wheel Cars) Front Wheel Bearing (3 Wheel Cars) Front Wheel Alignment 3 Wheel Car 4 Wheel Car Front Wheel Bearings (4 Wheel Cars) SUSPENSION Front - 4 Wheel Cars Front Shocks - 3 Wheel Cars Rear Suspension Wheels and Tires ENGINE Specifications Storage Engine Repair Removing and Installing Engine Engine Dis-assembly Cylinder Dis-assembly Cylinder Inspection Starter-Dynamo Dis-assembly Crankcase Repairs Engine Assembly Bolt Torque Requirements Engine Mounts ELECTRICAL Circuits and Controls Wiring Circuit Testing Control Wiring Schematic Points and Condenser Brushes Spark Plug Starter Dynamo Accelerator Controlled Cutout Switch Timing Procedure Battery Service CARBURETOR & FUEL SYSTEM Carburetor Operation Removal from Engine Dis-assembly Reassembly Fuel Pump Fuel Tank and Filter Trouble Data High Altitude/High Temp Jetting CLUTCH ASSEMBLIES General Belt Service Drive Clutch Removal Driven Clutch Removal Dis-assembly Replacing Bushing Replacing Broker Ramp Buttons REAR AXLE Differential Lubrication Shaft Removal Wheel Bearing Replacement Installing Axle Shaft Drive Pinion Oil Seal Replacement Removing Rear Axle Assembly from Car Wrench Torque Requirements BODY PANELS AND TRIM Trim Removal and Installation Removal and Installation of Rear Fender Removal and Installation of Front Cowl Seat Wrap Removal Covered Models: * 1970 - 1990 with Two Stroke Engines * GX 440 * GX 444 These books and images can be viewed on the screen or pages printed for use in the workshop. Tags: 440