## Discover the Unstoppable Spirit of the Kawasaki KLX110 & KLX250 Series Bikes

Embark on an exhilarating adventure with the Kawasaki KLX110 & KLX250 series bikes, meticulously engineered to conquer any terrain with unmatched agility and durability. These versatile machines blend raw power with exceptional maneuverability, empowering riders to explore the uncharted with confidence.

### KLX110: The Ultimate Kid-Sized Thrill Machine

Designed for young riders eager to ignite their passion for off-roading, the KLX110 is a pint-sized powerhouse that delivers an unforgettable adrenaline rush. Its compact dimensions and lightweight construction ensure effortless handling, while its robust engine provides ample power for tackling dirt trails and backyard obstacles alike.

### KLX250: The Unstoppable Adventure Companion

For experienced riders seeking adventure beyond the beaten path, the KLX250 stands as an indomitable force. This nimble and versatile machine boasts a 249cc liquid-cooled engine that generates an impressive torque output, propelling you through challenging terrains with ease. Its long-travel suspension and rugged construction empower you to conquer any obstacle with unwavering stability and control.

### Uncompromising Performance:

- **Liquid-Cooled Engine (KLX250):** Maintain optimal operating temperatures for maximum performance and durability in demanding conditions.
- **Quad-Valve Cylinder Head:** Delivers exceptional power and efficiency across the entire rev range, ensuring a responsive and exhilarating ride.
- **Closed-Cartridge Fork (KLX250):** Absorbs impacts with precision, providing superior handling and control on rough terrains.
- **Uni-Trak® Rear Suspension (KLX250):** Offers progressive damping for a smooth and comfortable ride, even on the roughest trails.

### Rider-Centric Design:

- **Ergonomic Cockpit:** Positioned for optimal comfort and control, allowing riders to focus on the adventure ahead.
- **Adjustable Handlebars (KLX250):** Customize the handlebar position to suit your riding style and enhance ergonomics.
- **Low Seat Height (KLX110):** Ensures accessibility for young riders, fostering confidence and ease of control.
- **Electric Start:** Effortless starting for quick and convenient ignition, reducing rider fatigue.

### Unparalleled Versatility:

- **Trail-Ready Tires:** Aggressive tread patterns provide exceptional grip and stability in both on- and off-road conditions.
- **Multi-Purpose Carrier (KLX250):** Allows for the secure attachment of cargo or accessories, expanding the bike's versatility.
- **Dual-Purpose Front Fender (KLX110):** Offers protection from mud and debris while maintaining a sleek and sporty appearance.
- **Multi-Function LCD Meter (KLX250):** Displays vital information such as speed, odometer, and fuel level, keeping riders informed at a glance.

### Experience the Kawasaki Edge:

Kawasaki's unwavering commitment to innovation and excellence shines through in the KLX110 & KLX250 series bikes. These machines represent the pinnacle of engineering prowess, delivering an unparalleled blend of performance, versatility, and rider-centric design. Whether exploring the uncharted or conquering backyard challenges, the KLX series unlocks the true spirit of adventure and empowers riders to push their limits.

KAWASAKI KLX110 & KLX250 SERIES BIKE WORKSHOP SERVICE REPAIR MANUAL


THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION

YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ADOBE WEBSITE

AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ZIP WEBSITE



PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED

MODEL COVERED:
KAWASAKI KLX110: 2000-2010

KAWASAKI KLX250 KLX250R: 1993-1998

KAWASAKI KLX250S KLX250SF: 2009-2016 (CARBURETOR VERSION)

KAWASAKI KLX250S D-TRACKER X: 2009-2016 (DIRECT FUEL INJECTION VERSION)


ENGINE COVERED:
111 cc 1-CYLINDER, 4-STROKE, AIR-COOLED, SOHC(KLX110)

249 cc 1-CYLINDER, 4-STROKE, LIQUID-COOLED, DOHC(KLX250/KLX250R/KLX250S)

249 cc 1-CYLINDER, 4-STROKE, 4-VALVE, LIQUID-COOLED, DOHC(KLX250S D-TRACKER X)


CONTENTS:
GENERAL INFORMATION
SAFETY PRECAUTION
SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
CABLE-WIRE-HOSE ROUTING
FUEL SYSTEM
DIRECT FUEL INJECTION
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
FUEL TANK & THROTTLE GRIP
COOLING SYSTEM
WATER PUMP-RADIATOR
THERMOSTAT-HOSE & PIPE
ENGINE TOP END
EXHAUST SYSTEM
CYLINDERHEAD-CYLINDER
VALVES-PISTON-MUFFLER
CAMSHAFT CHAIN TENSIONER
CLUTCH SYSTEM
ENGINE LUBRICATION
OIL PIPE & OIL PUMP
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKCASE-CRANKSHAFT
EXTERNAL SHIFT MECHANISM
PRIMARY GEAR-BALANCER
TRANSMISSION SYSTEM
WHEELS AND TIRES
FINAL DRIVE-DRIVE CHAIN
SPROCKET & COUPLING
BRAKES SYSTEM
SUSPENSION SYSTEM
SHOCK ABSORBER & SWINGRAM
TIE-ROD & ROCKER ARM
STEERING & HANDLEBAR
FRAME & FAIRINGS
ELECTRICAL SYSTEM
BATTERY & CHARGING SYSTEM
IGNITION SYSTEM
STARTER MOTOR CLUTCH
LIGHTING SYSTEM
ELECTRIC STARTER SYSTEM
METERS-GAUGE-SWITCHES
TROUBLESHOOTING
WIRING DIAGRAMS

THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR BIKE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.

I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.