• Model: KLR Series
  • Manufactured by: Kawasaki
$16.99

(+ $29.99 AirMail USB Drive)

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Kawasaki KLR500 A1 1987: A Comprehensive Overview



Introduction



The Kawasaki KLR500 A1, introduced in 1987, is an iconic dual-sport motorcycle renowned for its versatility, ruggedness, and legendary off-road capabilities. Designed to conquer both paved roads and uncharted trails, the KLR500 A1 has captivated riders worldwide with its blend of performance, reliability, and comfort.

Engine and Performance



At the heart of the KLR500 A1 lies a robust 499cc single-cylinder, four-stroke engine. This liquid-cooled mill delivers ample torque throughout the rev range, making the bike a proficient performer both on and off-road. With a compression ratio of 10.0:1, the engine produces a healthy 38 horsepower and 29 lb-ft of torque, providing ample power for all riding scenarios.

Chassis and Suspension



The KLR500 A1's rugged chassis is built to withstand the rigors of both urban commutes and off-road adventures. Its tubular steel frame provides a solid foundation for the bike's components, while the dual-shock rear suspension with preload adjustment ensures a comfortable ride on varied terrain. The long-travel inverted telescopic front forks with damping adjustment further enhance the bike's handling and stability.

Braking and Handling



Effective braking is essential for any motorcycle, and the KLR500 A1 delivers with a capable braking system. Front and rear disc brakes, both controlled by a hydraulic system, provide ample stopping power in all conditions. The 21-inch front wheel and 17-inch rear wheel, combined with knobby tires, ensure exceptional traction and handling on both paved and unpaved surfaces.

Electronics and Features



Although not as technologically advanced as modern motorcycles, the KLR500 A1 features several notable electronic and convenience features. A basic digital instrument cluster provides essential information such as speed, fuel level, and odometer readings. The bike also comes equipped with a self-canceling turn signal system and a dual-purpose horn, enhancing both safety and convenience.

The KLR500 A1 Legacy



Since its introduction, the Kawasaki KLR500 A1 has become a benchmark for dual-sport motorcycles. Its versatility and reliability have earned it a loyal following among riders who value both on- and off-road performance. The KLR500 A1's exceptional durability has made it a favorite among adventure riders and long-distance travelers, who have taken it to some of the most remote and challenging corners of the world.

Conclusion



The Kawasaki KLR500 A1 1987 is a legendary dual-sport motorcycle that combines rugged construction, versatile performance, and remarkable reliability. Its timeless design and unwavering capabilities have made it a beloved choice for riders of all levels, from daily commuters to adventure enthusiasts. Whether navigating urban streets or tackling off-road trails, the KLR500 A1 delivers a unique blend of practicality and excitement that continues to inspire riders today.
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Kawasaki KLR500 A1 1987 Workshop Service Manual PDF.

File format is PDF and contains 130 pages.

This edition of PDF service manual for Kawasaki KLR500 A1 1987 was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products.

This PDF manual covers the repair and overhaul of Kawasaki KLR500 A1 1987 and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Kawasaki KLR500 A1 1987. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance as a whole.

The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Kawasaki KLR500 A1 1987.

This manual includes many of the specifications and procedures that were available in an authorized Kawasaki KLR500 A1 1987 dealer service department.

This manual for Kawasaki KLR500 A1 1987 emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.

For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Kawasaki KLR500 A1 1987 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Kawasaki KLR500 A1 1987, it is essential that safety equipment be used and safety precautions obseved when working on the Kawasaki KLR500 A1 1987. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Kawasaki KLR500 A1 1987 special tool number and illustrated.

The Kawasaki KLR500 A1 1987 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.

We have endeavored to ensure the accuracy of the information in this manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Kawasaki KLR500 A1 1987 may require.
SERVICE MANUAL for Kawasaki KLR500 A1 1987 contains information such as:
Tune ups for Kawasaki KLR500 A1 1987.
Maintenance for Kawasaki KLR500 A1 1987.
Removal & install procedures for Kawasaki KLR500 A1 1987.
Assemblies & disassemblies for Kawasaki KLR500 A1 1987.
Fuel system for Kawasaki KLR500 A1 1987.
Ignition for Kawasaki KLR500 A1 1987.
Lubrication system for Kawasaki KLR500 A1 1987.
Exhaust for Kawasaki KLR500 A1 1987.
Electrical system for Kawasaki KLR500 A1 1987.
Body for Kawasaki KLR500 A1 1987.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Kawasaki KLR500 A1 1987.
And MUCH MORE!!!

Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.

The content of service manual for Kawasaki KLR500 A1 1987 depicts parts and/or procedures applicable to the particular product at time of writing.

GENERAL TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:

General Information for Kawasaki KLR500 A1 1987.
Maintenance for Kawasaki KLR500 A1 1987.
Lubrication for Kawasaki KLR500 A1 1987.
Heating for Kawasaki KLR500 A1 1987.
Ventilatin for Kawasaki KLR500 A1 1987.
Air Conditioning for Kawasaki KLR500 A1 1987.
Suspensionfor Kawasaki KLR500 A1 1987.
Front Suspension for Kawasaki KLR500 A1 1987.
Rear Suspension for Kawasaki KLR500 A1 1987.
Wheel for Kawasaki KLR500 A1 1987.
Tire System for Kawasaki KLR500 A1 1987.
Differential for Kawasaki KLR500 A1 1987.
Driveline for Kawasaki KLR500 A1 1987.
Drive Shaft for Kawasaki KLR500 A1 1987.
Transfer Case for Kawasaki KLR500 A1 1987.
Brakes for Kawasaki KLR500 A1 1987.
Engine for Kawasaki KLR500 A1 1987.
Engine Mechanical for Kawasaki KLR500 A1 1987.
Engine Cooling for Kawasaki KLR500 A1 1987.
Engine Fuel for Kawasaki KLR500 A1 1987.
Engine Electrical for Kawasaki KLR500 A1 1987.
Ignition System for Kawasaki KLR500 A1 1987.
Starting for Kawasaki KLR500 A1 1987.
Charging System for Kawasaki KLR500 A1 1987.
Emissions for Kawasaki KLR500 A1 1987.
Engine Exhaust for Kawasaki KLR500 A1 1987.
Engine Lubrication for Kawasaki KLR500 A1 1987.
Engine Speed Control System for Kawasaki KLR500 A1 1987.
Clutch for Kawasaki KLR500 A1 1987.
Cooling for Kawasaki KLR500 A1 1987.
Electronic Control Modules for Kawasaki KLR500 A1 1987.
Engine Systems for Kawasaki KLR500 A1 1987.
Heated Systems for Kawasaki KLR500 A1 1987.
Horn for Kawasaki KLR500 A1 1987.
Ignition Control for Kawasaki KLR500 A1 1987.
Instrument Cluster for Kawasaki KLR500 A1 1987.
Lamps for Kawasaki KLR500 A1 1987.
Power Systems for Kawasaki KLR500 A1 1987.
Restraints for Kawasaki KLR500 A1 1987.
Speed Control for Kawasaki KLR500 A1 1987.
Transmission for Kawasaki KLR500 A1 1987.
Exhaust System for Kawasaki KLR500 A1 1987.
Body Structure for Kawasaki KLR500 A1 1987.
Seats for Kawasaki KLR500 A1 1987.
Security and Locks for Kawasaki KLR500 A1 1987.
Air Bag System for Kawasaki KLR500 A1 1987.
Exterior Trim for Kawasaki KLR500 A1 1987.
Interior Trim for Kawasaki KLR500 A1 1987.
Frame for Kawasaki KLR500 A1 1987.
Bumpers for Kawasaki KLR500 A1 1987.
Fuel System for Kawasaki KLR500 A1 1987.
Steering for Kawasaki KLR500 A1 1987.
Transmission and Transfer Case for Kawasaki KLR500 A1 1987.
Tires for Kawasaki KLR500 A1 1987.
Wheels for Kawasaki KLR500 A1 1987.
Body for Kawasaki KLR500 A1 1987.
Heating for Kawasaki KLR500 A1 1987.
Air Conditioning for Kawasaki KLR500 A1 1987.
Emissions Control for Kawasaki KLR500 A1 1987.
Engine Removal for Kawasaki KLR500 A1 1987.
Engine Installation for Kawasaki KLR500 A1 1987.
Final Drive for Kawasaki KLR500 A1 1987.
Electrical System for Kawasaki KLR500 A1 1987.


GENERAL MAINTENANCE TAGS FOR WSMBEST WORKSHOP SERVICE MANUALS:

Air cleaner element renewal for Kawasaki KLR500 A1 1987.
Air cleaner temperature control check for Kawasaki KLR500 A1 1987.
Auxiliary drivebelt check for Kawasaki KLR500 A1 1987.
Battery electrolyte level check for Kawasaki KLR500 A1 1987.
Battery terminal check for Kawasaki KLR500 A1 1987.
Brake hydraulic fluid renewal for Kawasaki KLR500 A1 1987.
Brake hydraulic system seal and hose renewal for Kawasaki KLR500 A1 1987.
Brake pipe and hose check for Kawasaki KLR500 A1 1987.
Choke adjustment check for Kawasaki KLR500 A1 1987.
Contact breaker point renewal and distributor lubrication for Kawasaki KLR500 A1 1987.
Crankcase ventilation system check for Kawasaki KLR500 A1 1987.
Emission control filter element renewal for Kawasaki KLR500 A1 1987.
Engine coolant renewal for Kawasaki KLR500 A1 1987.
Engine idle speed check for Kawasaki KLR500 A1 1987.
Engine oil and filter renewal for Kawasaki KLR500 A1 1987.
Engine valve clearance check - OHV engines for Kawasaki KLR500 A1 1987.
Exhaust system check for Kawasaki KLR500 A1 1987.
Fluid leak check for Kawasaki KLR500 A1 1987.
Fluid level checks for Kawasaki KLR500 A1 1987.
Front and rear brake pad/shoe check for Kawasaki KLR500 A1 1987.
Front wheel alignment check for Kawasaki KLR500 A1 1987.
Gearbox oil level check for Kawasaki KLR500 A1 1987.
Handbrake check for Kawasaki KLR500 A1 1987.
Hinge and lock check and lubrication for Kawasaki KLR500 A1 1987.
HT lead, distributor cap for Kawasaki KLR500 A1 1987.
ignition circuit check for Kawasaki KLR500 A1 1987.
Ignition timing for Kawasaki KLR500 A1 1987.
contact breaker gap (dwell angle) check for Kawasaki KLR500 A1 1987.
Intensive maintenance for Kawasaki KLR500 A1 1987.
Mixture adjustment check for Kawasaki KLR500 A1 1987.
Road test for Kawasaki KLR500 A1 1987.
Roadwheel security check for Kawasaki KLR500 A1 1987.
Seat belt check for Kawasaki KLR500 A1 1987.
Spark plug check for Kawasaki KLR500 A1 1987.
Spark plug renewal for Kawasaki KLR500 A1 1987.
Steering and suspension security check for Kawasaki KLR500 A1 1987.
Throttle damper operation check for Kawasaki KLR500 A1 1987.
Timing belt renewal for Kawasaki KLR500 A1 1987.
Tyre checks for Kawasaki KLR500 A1 1987.
Underbody inspection for Kawasaki KLR500 A1 1987.
Wiper blade check for Kawasaki KLR500 A1 1987.

Kawasaki KLR500 A1 1987 Workshop Service Manual.