### Jungheinrich Fork Truck DFG540S DFG545S DFG550S TFG540S TFG545S TFG550S

The Jungheinrich DFG/TFG 540S-550S series of electric forklifts is designed for demanding indoor and outdoor applications. These versatile forklifts offer exceptional performance, reliability, and efficiency, making them ideal for a wide range of material handling tasks.

**Robust Construction and Ergonomic Design**

Built with a sturdy steel frame and reinforced mast, the DFG/TFG 540S-550S forklifts ensure maximum durability and stability. The ergonomic operator compartment provides ample space, adjustable controls, and a clear view of the surroundings, enhancing operator comfort and safety.

**Powerful and Efficient**

Powered by advanced AC drive technology, the DFG/TFG 540S-550S forklifts deliver impressive lifting capacities and travel speeds. The regenerative braking system captures energy during deceleration, extending battery life and reducing operating costs.

**Versatile Performance**

With a range of mast options and attachments available, the DFG/TFG 540S-550S forklifts can be tailored to specific application requirements. The trucks handle loads with precision and stability, making them suitable for a variety of industries, including manufacturing, warehousing, and logistics.

**Advanced Safety Features**

The DFG/TFG 540S-550S forklifts prioritize operator and bystander safety. They incorporate comprehensive features such as load weight sensors, emergency cut-off switches, and anti-rollover protection. The trucks also feature an advanced stability system that continuously monitors and adjusts the forklift's performance for enhanced safety.

**Efficient Maintenance and Serviceability**

Designed for easy maintenance and serviceability, the DFG/TFG 540S-550S forklifts minimize downtime. The modular design allows for quick and efficient replacement of components, while the onboard diagnostics system provides valuable information for troubleshooting.

**Benefits of the Jungheinrich DFG/TFG 540S-550S Forklifts:**

* Robust construction and ergonomic design for durability and operator comfort
* Powerful and efficient AC drive technology for exceptional performance
* Versatile performance with a range of mast options and attachments
* Advanced safety features for operator and bystander protection
* Efficient maintenance and serviceability for minimal downtime

Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 540S-550S.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG 540S (from 12.2014)
DFG 545S (from 12.2014)
DFG 550S (from 12.2014)
TFG 540S (from 12.2014)
TFG 545S (from 12.2014)
TFG 550S (from 12.2014)

Language: English
Format: ZIP, Contained set of PDF Manuals:
1. Service Manual, PDF, 662 Pages
Contents:
Safety Information
Component Layout
Technical Specifications
Operating Instructions
Circuit Diagrams (Electrical / Hydraulic)
Parameter
System message
Special Tools
BUS Systems Used
Parking Brake
-Parking brake disassembly
-Parking brake assembly
-Parking brake release
Misc. Electrical
-Fuses
-Relays
-Connector Overview
Measuring Adapter
Controls
-ISM Online (service manual)
-ISM Online (operating instructions)
-ISM Online component assembly
Truck Lighting
-Beacon (LED)
LPG System
-Impco LPG system
-Liquid gas container
-Maintenance, Testing and Adjustment
Controls
-Twin pedal
Hydrostatic Drive System
-Wheel motor
-Variable displacement pump
Cooling System
-TFG cooling system
-DFG cooling system
Internal Combustion Engines
-DFG
-TFG
DFG Combustion Engine
-Starter Motor / Three phase Alternator
-Injection System
-Exhaust Return Line
-Air Mass Sensor Assembly Position
-Suction Pipe
-Sensors and Actuators
-Belt Drive
-Assembly/Disassembly
-Sealing Flange and Flywheel
-Charge-Air System
-Particle Filter
-Cooler Design
-Engine set points
TFG Combustion Engine
-Starter Motor / Three phase Alternator
-Belt Drive and Timing Chain
-Lubrication
-Sealing Flange and Flywheel
-Cooler Design
Labelling / Documentation
Operator Position
-Armrest
-Seat heating control unit
Covers / Panel
- Engine bonnet
Windows
-Sliding window
Hydraulic System
-Manifold
-Hydraulic System (filling and bleeding)
Mast
-Securing the mast
-Load chains
Load Handler
-Forks
-Fork carriage height adjustment
Controls
-SOLO-PILOT
-MULTI-PILOT
-DUO-PILOT
-Hydraulic functions requiring acknowledgement
Commissioning
-Commissioning (see Operating Instructions, Chapter C)
Maintenance
-LPG systems - maintenance, testing and adjustment
DFG Maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
-Maintenance checklist C
TFG Maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
-Maintenance checklist C
Steer Axle
Mechanical Components
-Steering column

2 .Operating Manual, PDF, 262 Pages