This manual covers the 500, a high-performance off-road motorcycle produced between 1998 and 2003. Known for its potent, single-cylinder, 2-stroke engines and competitive chassis designs, motorcycles of this era were engineered for serious riders and racers, often finding success in enduro and motocross disciplines. The 500cc models, with displacements around 501cc and liquid-cooled engines, delivered substantial power, making them a formidable presence against competitors such as KTM, Yamaha, Honda, Suzuki, and Kawasaki. The brand's heritage, originating in Sweden and later integrated with KTM, is rooted in innovation and a dedication to off-road performance.

This comprehensive factory service and repair manual provides detailed procedures for maintaining and repairing your 500. It covers all essential systems, including the engine, transmission, chassis, suspension, brakes, fuel system, and electrical components. You will find step-by-step instructions for routine maintenance, component overhauls, troubleshooting, and diagnostics, along with critical technical specifications, torque values, and fluid recommendations. This resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, reliability, and longevity of the vehicle.