1979 Jeep Willys CJ5 Golden Eagle Sport Service Repair Workshop Manual PDF

VEHICLE/EQUIPMENT INTRODUCTION:

The 1979 Jeep CJ5 Golden Eagle was part of the long running CJ lineage that traced its roots back to the original Willys MB military jeep of World War Two. By 1979, the CJ5 had evolved into a capable and charismatic off road vehicle that combined vintage styling cues with practical trail capability. The Golden Eagle trim package represented the premium offering in the CJ lineup, featuring upgraded interior appointments, distinctive exterior badging and striping, and often equipped with the more powerful V8 engine option.

AMC built the CJ5 in their Kenosha Wisconsin facility, offering the legendary AMC 304 cubic inch V8 alongside the tried and true AMC inline six cylinder engine. The CJ5 short wheelbase design provided exceptional approach and departure angles that made it a trail favorite among rock crawling enthusiasts and recreational off roaders. The removable hardtop or soft top configuration, folding windshield, and side curtain or optional doors allowed owners to customize their driving experience for any weather condition.

SERVICE AND REPAIR SCOPE:

Complete engine overhaul procedures for both the AMC 304 cubic inch V8 and the AMC 258 cubic inch inline six cylinder engines are included. Detailed coverage covers cylinder head resurfacing, hydraulic lifter preload adjustment, camshaft timing chain replacement, crankshaft bearing clearance measurement, and piston ring installation with ring end gap filing specifications. Cooling system service includes thermostat replacement, water pump overhaul, radiator flush procedures, and viscous fan clutch inspection.

Transmission service includes the Tremec T150 and T176 manual transmission overhaul with gear measurement and synchronizer replacement, Borg Warner automatic transmission service where equipped, and transfer case rebuild for the Dana 20 unit covering shift rail interlock inspection, chain tension evaluation, and planetary gear set overhaul. Axle maintenance spans the Dana front and rear axle assemblies with knuckle rebuild, Birfield joint replacement, axle shaft extraction, ring and pinor backlash setting, and differential carrier bearing preload setting with collapsible spacer procedures.

Clutch and flywheel service includes pressure plate inspection, throw out bearing replacement, pilot bushing removal and installation, and clutch hydraulic master and slave cylinder rebuild. Steering gear box service covers the Saginaw recirculating ball unit with sector shaft seal replacement, worm gear bearing preload adjustment, and pitman arm puller procedure guidance. Brake system repair addresses single circuit drum brake overhaul including wheel cylinder replacement, brake shoe arc matching, star wheel adjuster service, and master cylinder bench bleeding.

Body and trim repair covers fiberglass tub inspection guidance, body mount bushing replacement, roll bar mounting hardware torque procedures, soft top frame assembly, and door hinge bushing replacement. Electrical system diagnostics are documented for the AMC wiring harness including ignition system ballast resistor testing, alternator output verification, and lighting circuit tracing.

TECHNICAL SPECIFICATIONS:

Manufacturer: American Motors Corporation Jeep Division
Engine options: AMC 258 cubic inch inline six cylinder, AMC 304 cubic inch V8
Transmission: Tremec T150 3 speed manual, T176 4 speed manual, automatic options
Transfer case: Dana 20
Front axle: Dana 25 or Dana 30, rear axle: Dana 44
Wheelbase: 84 inches
Gear ratios commonly 3.07, 3.31, 3.73, 4.10
Curb weight approximately 3000 to 3200 lbs depending on engine and equipment
Approach angle approximately 44 degrees

DIAGNOSTIC INFORMATION:

Engine oil pressure diagnosis involves mechanical gauge verification to rule out sender failure, bearing wear evaluation through clearances measured on teardown, and oil pump screen inspection for debris obstruction. AMC six cylinder overheating is traced through water jacket blockage evaluation, head gasket compression leak testing, and cooling system capacity pressure checks.

Driveline vibration at specific speeds is diagnosed through pinion angle measurement, transfer case output yoke runout inspection, and tire balance and radial force verification. Steering wander and excessive free play troubleshooting includes tie rod end shake test, kingpin bearing preload inspection, and steering box lash adjustment procedures.

ILLUSTRATIONS AND DIAGRAMS INCLUDED:

Detailed engine cross section views for both I6 and V8 configurations, Dana 20 transfer case exploded view with shift linkage detail, front axle knuckle assembly showing steering knuckle pivot bearings, drum brake mechanical layout with self adjusting mechanism detail, steering column and gear box sectional diagrams, wiring harness routing schematic showing dash mounted indicator circuits, and soft top frame assembly exploded illustrations.

COMPATIBILITY:

This manual covers the 1979 Jeep CJ5 Golden Eagle model year with procedures also applicable to other CJ5 model years 1976 through 1983. Content includes both inline six and V8 engine configurations across available transmission and axle combinations for the Golden Eagle trim package.

FILE PROPERTIES:

Format: Searchable PDF
Language: English
Delivery: Instant digital download
Access: Download anytime after purchase

1979 Jeep Willys CJ5 Golden Eagle Sport Service Repair Workshop Manual PDF

VEHICLE/EQUIPMENT INTRODUCTION:

The 1979 Jeep CJ5 Golden Eagle was part of the long running CJ lineage that traced its roots back to the original Willys MB military jeep of World War Two. By 1979, the CJ5 had evolved into a capable and charismatic off road vehicle that combined vintage styling cues with practical trail capability. The Golden Eagle trim package represented the premium offering in the CJ lineup, featuring upgraded interior appointments, distinctive exterior badging and striping, and often equipped with the more powerful V8 engine option.

AMC built the CJ5 in their Kenosha Wisconsin facility, offering the legendary AMC 304 cubic inch V8 alongside the tried and true AMC inline six cylinder engine. The CJ5 short wheelbase design provided exceptional approach and departure angles that made it a trail favorite among rock crawling enthusiasts and recreational off roaders. The removable hardtop or soft top configuration, folding windshield, and side curtain or optional doors allowed owners to customize their driving experience for any weather condition.

SERVICE AND REPAIR SCOPE:

Complete engine overhaul procedures for both the AMC 304 cubic inch V8 and the AMC 258 cubic inch inline six cylinder engines are included. Detailed coverage covers cylinder head resurfacing, hydraulic lifter preload adjustment, camshaft timing chain replacement, crankshaft bearing clearance measurement, and piston ring installation with ring end gap filing specifications. Cooling system service includes thermostat replacement, water pump overhaul, radiator flush procedures, and viscous fan clutch inspection.

Transmission service includes the Tremec T150 and T176 manual transmission overhaul with gear measurement and synchronizer replacement, Borg Warner automatic transmission service where equipped, and transfer case rebuild for the Dana 20 unit covering shift rail interlock inspection, chain tension evaluation, and planetary gear set overhaul. Axle maintenance spans the Dana front and rear axle assemblies with knuckle rebuild, Birfield joint replacement, axle shaft extraction, ring and pinor backlash setting, and differential carrier bearing preload setting with collapsible spacer procedures.

Clutch and flywheel service includes pressure plate inspection, throw out bearing replacement, pilot bushing removal and installation, and clutch hydraulic master and slave cylinder rebuild. Steering gear box service covers the Saginaw recirculating ball unit with sector shaft seal replacement, worm gear bearing preload adjustment, and pitman arm puller procedure guidance. Brake system repair addresses single circuit drum brake overhaul including wheel cylinder replacement, brake shoe arc matching, star wheel adjuster service, and master cylinder bench bleeding.

Body and trim repair covers fiberglass tub inspection guidance, body mount bushing replacement, roll bar mounting hardware torque procedures, soft top frame assembly, and door hinge bushing replacement. Electrical system diagnostics are documented for the AMC wiring harness including ignition system ballast resistor testing, alternator output verification, and lighting circuit tracing.

TECHNICAL SPECIFICATIONS:

Manufacturer: American Motors Corporation Jeep Division
Engine options: AMC 258 cubic inch inline six cylinder, AMC 304 cubic inch V8
Transmission: Tremec T150 3 speed manual, T176 4 speed manual, automatic options
Transfer case: Dana 20
Front axle: Dana 25 or Dana 30, rear axle: Dana 44
Wheelbase: 84 inches
Gear ratios commonly 3.07, 3.31, 3.73, 4.10
Curb weight approximately 3000 to 3200 lbs depending on engine and equipment
Approach angle approximately 44 degrees

DIAGNOSTIC INFORMATION:

Engine oil pressure diagnosis involves mechanical gauge verification to rule out sender failure, bearing wear evaluation through clearances measured on teardown, and oil pump screen inspection for debris obstruction. AMC six cylinder overheating is traced through water jacket blockage evaluation, head gasket compression leak testing, and cooling system capacity pressure checks.

Driveline vibration at specific speeds is diagnosed through pinion angle measurement, transfer case output yoke runout inspection, and tire balance and radial force verification. Steering wander and excessive free play troubleshooting includes tie rod end shake test, kingpin bearing preload inspection, and steering box lash adjustment procedures.

ILLUSTRATIONS AND DIAGRAMS INCLUDED:

Detailed engine cross section views for both I6 and V8 configurations, Dana 20 transfer case exploded view with shift linkage detail, front axle knuckle assembly showing steering knuckle pivot bearings, drum brake mechanical layout with self adjusting mechanism detail, steering column and gear box sectional diagrams, wiring harness routing schematic showing dash mounted indicator circuits, and soft top frame assembly exploded illustrations.

COMPATIBILITY:

This manual covers the 1979 Jeep CJ5 Golden Eagle model year with procedures also applicable to other CJ5 model years 1976 through 1983. Content includes both inline six and V8 engine configurations across available transmission and axle combinations for the Golden Eagle trim package.

FILE PROPERTIES:

Format: Searchable PDF
Language: English
Delivery: Instant digital download
Access: Download anytime after purchase