This manual covers the Isuzu F Series medium-duty commercial trucks, including the FSR, FTR, and FVR models, manufactured between 1997 and 2002. Built upon Isuzu's long-standing reputation for reliable and durable commercial vehicles, the F-Series was a significant contender in its market segment. These trucks are powered by the robust 7.8-liter, turbocharged inline 6-cylinder 6HK1 diesel engine, typically producing between 170-250 HP and 450-650 lb-ft of torque. They were available with either a 4-speed Allison AT545 automatic transmission or a 5-speed or 6-speed Eaton Fuller manual transmission, with some manual variants supporting Power Take-Off (PTO) operation. The F-Series was designed for a wide array of commercial applications, offering various Gross Vehicle Weight Ratings (GVWRs) and wheelbase configurations to meet diverse operational needs.
This comprehensive Electronic Workshop Service Repair Manual, presented in English and formatted as a PDF exceeding 2000 pages, is designed for professional mechanics, fleet maintenance personnel, and experienced DIY owners. It provides in-depth coverage of all major vehicle systems, including the powertrain (engine mechanical and electrical, fuel, cooling, exhaust, starting, charging, clutch, and transmissions), chassis and drivetrain (suspension, wheels, driveline), braking and steering systems, and body and electrical components (lighting, wipers, interior/exterior trim, HVAC). The manual details general maintenance procedures, engine and transmission overhaul, brake system repair, electrical system diagnostics, suspension and steering service, and troubleshooting with diagnostic flowcharts. Its step-by-step instructions, accompanied by detailed illustrations, empower users to perform everything from routine servicing to complex repairs, ensuring optimal vehicle performance and longevity.
ISUZU F SERIES TRUCK FSR FTR FVR 1997-2002 WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
7.8L 6HK1 ISUZU 6-CYLINDER TURBO DIESEL
TRANSMISSION COVERED:
AUTOMATIC TRANSMISSION ALLISON AT545
5 SPEED MANUAL EATON FULLER FS5005A
6 SPEED MANUAL WITH/WITHOUT PTO
CONTENTS:
GENERAL INFORMATION
CAUTIONS AND NOTICES
MAINTENANCE
LUBRICATION SYSTEM
VIBRATION DIAGNOSIS & CORRECTION
HEATING & VENTILATION
AIR CONDITIONING
ENGINE OVERHAUL
ENGINE MECHANICAL
COOLING SYSTEM
ENGINE ELECTRICAL
ENGINE CONTROL
STARTING SYSTEM
CHARGING SYSTEM
EXHAUST SYSTEM
ENGINE WATER-PUMP
FUEL SYSTEM
FUEL INJECTION SYSTEM
DIESEL EELECTRICAL SYSTEM
EMISSION & ELECTRICAL DIAGNOSIS
TURBOCHARGER SYSTEM
CLUTCH SYSTEM
AUTOMATIC TRANSMISSION
MANUAL TRANSMISSION
SUSPENSION SYSTEM
WHEEL ALIGNMENT
TIRES AND WHEELS
AIR SUSPENSION
DRIVELINE AND AXLE
PROPELLER SHAFT
BRAKE SYSTEM
HYDRAULIC BRAKE
DISC/AIR/PARKING BRAKES
ANTI-LOCK BRAKE SYSTEM
STEERING SYSTEM
POWER STEERING SYSTEM
RESTRAINT SYSTEM
STEERING WHEEL & COLUMN
BODY & ACCESSORIES
LIGHTING SYSTEM
WIPER WASHER SYSTEM
ENTERTAINMENT SYSTEM
INSTRUMENT PANELS
INTERIOR & EXTERIOR
DOORS/HORNS/SEATS/BUMPER
GAUGES AND CONSOLE
FRAME AND UNDERBODY
COLLISION REPAIR SYSTEM
WIRING SYSTEM
NUMBER OF PAGES: MORE THAN 2000 PAGES
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
ISUZU F SERIES TRUCK FSR FTR FVR 1997-2002 WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
7.8L 6HK1 ISUZU 6-CYLINDER TURBO DIESEL
TRANSMISSION COVERED:
AUTOMATIC TRANSMISSION ALLISON AT545
5 SPEED MANUAL EATON FULLER FS5005A
6 SPEED MANUAL WITH/WITHOUT PTO
CONTENTS:
GENERAL INFORMATION
CAUTIONS AND NOTICES
MAINTENANCE
LUBRICATION SYSTEM
VIBRATION DIAGNOSIS & CORRECTION
HEATING & VENTILATION
AIR CONDITIONING
ENGINE OVERHAUL
ENGINE MECHANICAL
COOLING SYSTEM
ENGINE ELECTRICAL
ENGINE CONTROL
STARTING SYSTEM
CHARGING SYSTEM
EXHAUST SYSTEM
ENGINE WATER-PUMP
FUEL SYSTEM
FUEL INJECTION SYSTEM
DIESEL EELECTRICAL SYSTEM
EMISSION & ELECTRICAL DIAGNOSIS
TURBOCHARGER SYSTEM
CLUTCH SYSTEM
AUTOMATIC TRANSMISSION
MANUAL TRANSMISSION
SUSPENSION SYSTEM
WHEEL ALIGNMENT
TIRES AND WHEELS
AIR SUSPENSION
DRIVELINE AND AXLE
PROPELLER SHAFT
BRAKE SYSTEM
HYDRAULIC BRAKE
DISC/AIR/PARKING BRAKES
ANTI-LOCK BRAKE SYSTEM
STEERING SYSTEM
POWER STEERING SYSTEM
RESTRAINT SYSTEM
STEERING WHEEL & COLUMN
BODY & ACCESSORIES
LIGHTING SYSTEM
WIPER WASHER SYSTEM
ENTERTAINMENT SYSTEM
INSTRUMENT PANELS
INTERIOR & EXTERIOR
DOORS/HORNS/SEATS/BUMPER
GAUGES AND CONSOLE
FRAME AND UNDERBODY
COLLISION REPAIR SYSTEM
WIRING SYSTEM
NUMBER OF PAGES: MORE THAN 2000 PAGES
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
