This manual contains maintenance and repair procedures for the 2005 DODGE CARAVAN (Diesel).
This service manual is subdivided into various group categories. Each section contains diagnostic, disassembly, repair, and installation procedures, along with complete specifications and tightening references. Use of this manual will aid in properly performing any service necessary to maintain or restore the high levels of performance and reliability designed into this DODGE vehicle.
When reference is made in this manual to a brand name, number, or specific tool, an equivalent product may be used in place of the recommended item. All
information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication approval.
This Service and Repair Manual Covers the following Models:
- DODGE CARAVAN (Diesel), Year 2005 Workshop Service Manual
This service manual contains:
= Volume 1
Introduction
Lubrication & Maintenance
Suspension
Differential & Driveline
Brakes
Cooling
Audio
Chime/Buzzer
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Message Systems
Power Systems
Restraints
Speed Control
Vehicle Theft Security
Wipers/Washers
Navigation/Telecommunication
Wiring
Engine
Exhaust System
Frame & Bumpers
Fuel System
Steering
Transmission/Transaxle
Tires/Wheels
Body
Heating & Air Conditioning
Emissions Control
Component and System Index
... and more
= Volume 2 Body
Introduction
Identification of system
System description and functional operation
Airbag system
Audio system
Body control module
Chime system
Door ajar system
Climate control systems
Exterior lighting system
Interior lighting
Mechanical instrument cluster
Memory system
Compass/mini-trip computer or electronic vehicle information center
Tire pressure monitoring system
Power door lock system
Sentry key immobilizer system (skis)
Speed proportional steering (if equipped)
Vehicle communication
Vehicle theft security system
Wiper system
Using the DRBIII
DRBIII error messages
DRBIII does not power up (blank screen)
Display is not visible
Disclaimers, safety, warnings
Required tools and equipment
= Volume 3 Chassis
Introduction
Identification of system
System description and functional operation
Teves mark20e system description
Traction control system (tcs) description (if equipped)
System components
Diagnostic trouble codes
Freeze frame
DRBIII error messages and blank screen
Tire pressure monitoring system
Disclaimers, safety, warnings
Required tools and equipment
Glossary of terms
Diagnostic information and procedures
Component locations
Connector pinouts
Schematic diagrams
= Volume 4 Powertrain
Introduction
Identification of system
System description and functional operation
Disclaimers, safety, warnings
Required tools and equipment
Glossary of terms
Diagnostic information and procedures
Sentry key immobilizer
Starting
Verification tests
Component locations
Connector pinouts
Schematic diagrams
= Volume 5 Transmission
Introduction
Identification of system
System description and functional operation
General description
Functional operation
Diagnostic trouble codes
Using the DRBIII
DRBIII error messages
Transmission simulator (miller tool # 8333) and electronic
Transmission adapter kit (miller tool #8333-1a)
Disclaimers, safety, and warnings
Required tools and equipment
Glossary of terms
Diagnostic information and procedures
Component locations
Connector pinouts
Schematic diagrams
Charts and graphs
= Volume 6 Diesel Supplement
Differential & Driveline
Clutch
Cooling
Electronic Control Modules
Ignition Control
Engine
Exhaust System
Fuel System
Transmission/Transaxle
Emissions Control
Service Manual Comment Forms
= Volume 7 Diesel Powertrain
Introduction
Identification of system
System description and functional operation
Disclaimers, safety, warnings
Required tools and equipment
Glossary of terms
Diagnostic information and procedures
Sentry key immobilizer
Starting
Verification tests
Component locations
Connector pinouts
Schematic diagrams
The service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and showing him the correct way to perform repairs and make judgments.
Make sure you understand the contents of this manual and use it to full defect at every opportunity.
This service manual mainly contents the necessary technical information for operation performed in a service workshop.
This manual contains maintenance and repair procedures for the 2005 DODGE CARAVAN (Diesel).
This service manual is subdivided into various group categories. Each section contains diagnostic, disassembly, repair, and installation procedures, along with complete specifications and tightening references. Use of this manual will aid in properly performing any service necessary to maintain or restore the high levels of performance and reliability designed into this DODGE vehicle.
When reference is made in this manual to a brand name, number, or specific tool, an equivalent product may be used in place of the recommended item. All
information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication approval.
This Service and Repair Manual Covers the following Models:
- DODGE CARAVAN (Diesel), Year 2005 Workshop Service Manual
This service manual contains:
= Volume 1
Introduction
Lubrication & Maintenance
Suspension
Differential & Driveline
Brakes
Cooling
Audio
Chime/Buzzer
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Message Systems
Power Systems
Restraints
Speed Control
Vehicle Theft Security
Wipers/Washers
Navigation/Telecommunication
Wiring
Engine
Exhaust System
Frame & Bumpers
Fuel System
Steering
Transmission/Transaxle
Tires/Wheels
Body
Heating & Air Conditioning
Emissions Control
Component and System Index
... and more
= Volume 2 Body
Introduction
Identification of system
System description and functional operation
Airbag system
Audio system
Body control module
Chime system
Door ajar system
Climate control systems
Exterior lighting system
Interior lighting
Mechanical instrument cluster
Memory system
Compass/mini-trip computer or electronic vehicle information center
Tire pressure monitoring system
Power door lock system
Sentry key immobilizer system (skis)
Speed proportional steering (if equipped)
Vehicle communication
Vehicle theft security system
Wiper system
Using the DRBIII
DRBIII error messages
DRBIII does not power up (blank screen)
Display is not visible
Disclaimers, safety, warnings
Required tools and equipment
= Volume 3 Chassis
Introduction
Identification of system
System description and functional operation
Teves mark20e system description
Traction control system (tcs) description (if equipped)
System components
Diagnostic trouble codes
Freeze frame
DRBIII error messages and blank screen
Tire pressure monitoring system
Disclaimers, safety, warnings
Required tools and equipment
Glossary of terms
Diagnostic information and procedures
Component locations
Connector pinouts
Schematic diagrams
= Volume 4 Powertrain
Introduction
Identification of system
System description and functional operation
Disclaimers, safety, warnings
Required tools and equipment
Glossary of terms
Diagnostic information and procedures
Sentry key immobilizer
Starting
Verification tests
Component locations
Connector pinouts
Schematic diagrams
= Volume 5 Transmission
Introduction
Identification of system
System description and functional operation
General description
Functional operation
Diagnostic trouble codes
Using the DRBIII
DRBIII error messages
Transmission simulator (miller tool # 8333) and electronic
Transmission adapter kit (miller tool #8333-1a)
Disclaimers, safety, and warnings
Required tools and equipment
Glossary of terms
Diagnostic information and procedures
Component locations
Connector pinouts
Schematic diagrams
Charts and graphs
= Volume 6 Diesel Supplement
Differential & Driveline
Clutch
Cooling
Electronic Control Modules
Ignition Control
Engine
Exhaust System
Fuel System
Transmission/Transaxle
Emissions Control
Service Manual Comment Forms
= Volume 7 Diesel Powertrain
Introduction
Identification of system
System description and functional operation
Disclaimers, safety, warnings
Required tools and equipment
Glossary of terms
Diagnostic information and procedures
Sentry key immobilizer
Starting
Verification tests
Component locations
Connector pinouts
Schematic diagrams
The service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and showing him the correct way to perform repairs and make judgments.
Make sure you understand the contents of this manual and use it to full defect at every opportunity.
This service manual mainly contents the necessary technical information for operation performed in a service workshop.
