Mitsubushi SL-Series S3L S3L2 S4L S4L2 DIESEL EngineS Service Repair Manual PDF Download

Mitsubushi SL-Series S3L S3L2 S4L S4L2 DIESEL EngineS Service Repair Manual PDF Download

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  • Model
    6 A Series
  • Manufactured by
    Mitsubushi

Buy and Download COMPLETE Service Repair Manual for MITSUBISHI SL-SERIES S3L, S3L2, S4L, S4L2 DIESEL ENGINES. This manual very useful in the treatment and repair.

S3L 1.125 liters (68.7 cu in.)

S3L2 1.318 liters (80.4 cu in.)

S4L 1.500 liters (91.5 cu in.)

S4L2 1.758 liters (107.3 cu in.)

1 MODEL IDENTIFICATION AND SERIAL NUMBER LOCATION

1.1 Model identification location

1.2 Serial Number Location

2 COMPONENT LOCATION

2.2 Engine S3L-T/S3L2-T

2.4 Engine S4L-T/S4L2-T

OVERHAUL INSTRUCTIONS

4 DETERMINING WHEN TO OVERHAUL THE ENGINE

5 COMPRESSION PRESSURE MEASUREMENT

6.2 Engine troubleshooting

6.3 Starting system troubleshooting

7 BASIC PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY

8 PREPARATION FOR DISASSEMBLY

8.1 Engine oil draining

8.2 Coolant draining 1

10.1 Cooling fan removal

10.2 Thermostat case removal

10.3 Water pump assembly removal

11.1 Fuel injection pipe removal

11.2 Fuel injection nozzle removal

11.3 Governor assembly removal

11.4 Governor weight removal

11.5 Fuel injection pump removal

12 Lubrication System

12.1 Oil filter removal

12.2 Pressure relief valve removal

12.3 Oil pressure switch removal

13 AIR INLET SYSTEM AND EXHAUST SYSTEM

13.1 Exhaust manifold removal

13.2 Air inlet cover removal

14 CYLINDER HEAD AND VALVE MECHANISM

14.1 Rocker shaft assembly removal

14.2 Rocker shaft disassembly

14.3 Cylinder head bolt removal

14.4 Cylinder head assembly removal

14.5 Valve and valve spring removal

14.6 Valve stem seal removal

15 Timing Gears and Flywheel

15.1 Flywheel removal

15.2 Rear plate removal

15.3 Oil seal case removal

15.5 Speedometer driven gear removal

15.6 Crankshaft pulley removal

15.7 Timing gear case removal

15.8 Timing gear backlash measurement

15.9 Idler gear removal

15.10 Camshaft removal

15.11 Fuel injection pump camshaft removal

15.12 Gear removal (when required)

15.13 Oil pump removal

15.14 Front plate removal

16 Cylinder Block, Crankshaft, Pistons and Oil Pan

16.1 Oil pan removal

16.2 Oil screen removal

16.3 Thrust clearance measurement for connecting rod big end

16.4 Connecting rod cap removal

16.6 End play measurement for crankshaft

16.7 Main bearing cap removal

16.8 Crankshaft removal

16.9 Piston separation from connecting rod

17 CYLINDER HEAD AND VALVE MECHANISM

17.2 Rocker arms and rocker shaft

17.4 Valve push rods

17.5 Valves, valve guides and valve seats

17.6 Combustion jet replacement

18 TIMING GEARS AND FLYWHEEL

18.2 Fuel injection pump camshaft

18.5 Flywheel and ring gear

19 CYLINDER BLOCK, CRANKSHAFT, PISTONS AND OIL PAN

19.1 Pistons, Piston Rings and Piston Pins

19.2 Connecting rods

20 Cylinder Block, Crankshaft, Pistons and Oil pan

20.1 Main bearing installation

20.2 Crankshaft installation

20.3 Main bearing cap installation

20.4 Side seal installation

20.5 Piston assembling to connecting rod

20.6 Piston ring installation

20.7 Piston and connecting rod installation

20.8 Connecting rod cap installation

20.9 Oil screen installation

20.10 Oil pan installation

21 Timing Gears and Flywheel

21.1 Front plate installation

21.2 Oil pump installation

21.5 Camshaft installation

21.6 Idler gear installation

21.7 Timing gear case installation

21.8 Crankshaft pulley nut tightening

21.9 P.T.O. gear installation

21.10 Speedometer driven gear installation

21.11 Tappet installation

21.12 Oil seal case installation

21.13 Rear plate installation

21.14 Flywheel installation

22 CYLINDER HEAD AND VALVE MECHANISM

22.1 Cylinder head bottom face cleaning

22.2 Valve stem seal installation

22.3 Valve spring installation

22.4 Installing valve block

22.5 Cylinder head gasket installation

22.6 Cylinder head installation

22.7 Cylinder head bolt tightening

22.8 Valve push rod installation

22.9 Rocker shaft assembling

22.10 Rocker shaft assembly installation

22.11 Valve clearance adjustment

22.12 Rocker cover installation

23 Air Inlet System and Exhaust System

23.1 Air inlet cover installation

23.2 Exhaust manifold installation

24.1 Fuel injection nozzle installation

24.2 Fuel injection pump installation

24.3 Flyweight assembly installation

24.4 Sliding sleeve installation

24.5 Governor assembly installation

24.6 Fuel injection line installation

25 Lubrication system

25.1 Pressure relief valve installation

25.2 Oil filter installation

25.3 Oil pressure switch installation

26.1 Water pump installation

26.2 Thermostat installation

26.3 Cooling fan installation

26.4 Thermoswitch and thermounit combination installation

27 Electrical System

27.1 Glow plug installation

27.2 Alternator installation

28.1 Specifications (standard)


Buy and Download COMPLETE Service Repair Manual for MITSUBISHI SL-SERIES S3L, S3L2, S4L, S4L2 DIESEL ENGINES. This manual very useful in the treatment and repair.

S3L 1.125 liters (68.7 cu in.)

S3L2 1.318 liters (80.4 cu in.)

S4L 1.500 liters (91.5 cu in.)

S4L2 1.758 liters (107.3 cu in.)

1 MODEL IDENTIFICATION AND SERIAL NUMBER LOCATION

1.1 Model identification location

1.2 Serial Number Location

2 COMPONENT LOCATION

2.2 Engine S3L-T/S3L2-T

2.4 Engine S4L-T/S4L2-T

OVERHAUL INSTRUCTIONS

4 DETERMINING WHEN TO OVERHAUL THE ENGINE

5 COMPRESSION PRESSURE MEASUREMENT

6.2 Engine troubleshooting

6.3 Starting system troubleshooting

7 BASIC PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY

8 PREPARATION FOR DISASSEMBLY

8.1 Engine oil draining

8.2 Coolant draining 1

10.1 Cooling fan removal

10.2 Thermostat case removal

10.3 Water pump assembly removal

11.1 Fuel injection pipe removal

11.2 Fuel injection nozzle removal

11.3 Governor assembly removal

11.4 Governor weight removal

11.5 Fuel injection pump removal

12 Lubrication System

12.1 Oil filter removal

12.2 Pressure relief valve removal

12.3 Oil pressure switch removal

13 AIR INLET SYSTEM AND EXHAUST SYSTEM

13.1 Exhaust manifold removal

13.2 Air inlet cover removal

14 CYLINDER HEAD AND VALVE MECHANISM

14.1 Rocker shaft assembly removal

14.2 Rocker shaft disassembly

14.3 Cylinder head bolt removal

14.4 Cylinder head assembly removal

14.5 Valve and valve spring removal

14.6 Valve stem seal removal

15 Timing Gears and Flywheel

15.1 Flywheel removal

15.2 Rear plate removal

15.3 Oil seal case removal

15.5 Speedometer driven gear removal

15.6 Crankshaft pulley removal

15.7 Timing gear case removal

15.8 Timing gear backlash measurement

15.9 Idler gear removal

15.10 Camshaft removal

15.11 Fuel injection pump camshaft removal

15.12 Gear removal (when required)

15.13 Oil pump removal

15.14 Front plate removal

16 Cylinder Block, Crankshaft, Pistons and Oil Pan

16.1 Oil pan removal

16.2 Oil screen removal

16.3 Thrust clearance measurement for connecting rod big end

16.4 Connecting rod cap removal

16.6 End play measurement for crankshaft

16.7 Main bearing cap removal

16.8 Crankshaft removal

16.9 Piston separation from connecting rod

17 CYLINDER HEAD AND VALVE MECHANISM

17.2 Rocker arms and rocker shaft

17.4 Valve push rods

17.5 Valves, valve guides and valve seats

17.6 Combustion jet replacement

18 TIMING GEARS AND FLYWHEEL

18.2 Fuel injection pump camshaft

18.5 Flywheel and ring gear

19 CYLINDER BLOCK, CRANKSHAFT, PISTONS AND OIL PAN

19.1 Pistons, Piston Rings and Piston Pins

19.2 Connecting rods

20 Cylinder Block, Crankshaft, Pistons and Oil pan

20.1 Main bearing installation

20.2 Crankshaft installation

20.3 Main bearing cap installation

20.4 Side seal installation

20.5 Piston assembling to connecting rod

20.6 Piston ring installation

20.7 Piston and connecting rod installation

20.8 Connecting rod cap installation

20.9 Oil screen installation

20.10 Oil pan installation

21 Timing Gears and Flywheel

21.1 Front plate installation

21.2 Oil pump installation

21.5 Camshaft installation

21.6 Idler gear installation

21.7 Timing gear case installation

21.8 Crankshaft pulley nut tightening

21.9 P.T.O. gear installation

21.10 Speedometer driven gear installation

21.11 Tappet installation

21.12 Oil seal case installation

21.13 Rear plate installation

21.14 Flywheel installation

22 CYLINDER HEAD AND VALVE MECHANISM

22.1 Cylinder head bottom face cleaning

22.2 Valve stem seal installation

22.3 Valve spring installation

22.4 Installing valve block

22.5 Cylinder head gasket installation

22.6 Cylinder head installation

22.7 Cylinder head bolt tightening

22.8 Valve push rod installation

22.9 Rocker shaft assembling

22.10 Rocker shaft assembly installation

22.11 Valve clearance adjustment

22.12 Rocker cover installation

23 Air Inlet System and Exhaust System

23.1 Air inlet cover installation

23.2 Exhaust manifold installation

24.1 Fuel injection nozzle installation

24.2 Fuel injection pump installation

24.3 Flyweight assembly installation

24.4 Sliding sleeve installation

24.5 Governor assembly installation

24.6 Fuel injection line installation

25 Lubrication system

25.1 Pressure relief valve installation

25.2 Oil filter installation

25.3 Oil pressure switch installation

26.1 Water pump installation

26.2 Thermostat installation

26.3 Cooling fan installation

26.4 Thermoswitch and thermounit combination installation

27 Electrical System

27.1 Glow plug installation

27.2 Alternator installation

28.1 Specifications (standard)