Service & Repair Manual Yamaha F50D T50D F60D T60D 2005

Service & Repair Manual Yamaha F50D T50D F60D T60D 2005

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  • Model
    50HP Models
  • Manufactured by
    Yamaha

Do you want to service & repair your Yamaha F50D, T50D, F60D, T60D 2005 yourself? We can help you with the official certified Service & Repair manual; just push the button INSTANT DOWNLOAD on the left side, download the file and you can start right away.

This manual covers the following model(s):

We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!!

In this manual you have the following chapters:

How to use this manual

Safety while working

Parts, lubricants, and sealants

Good working practices

Disassembly and assembly

Features and benefits

Electronic control system

ECM (Electric Control Module)

Variable trolling RPM switch (optional)

Checking the fuel system

Checking the engine oil level

Checking the gear oil level

Checking the battery

Checking the outboard motor mounting height

Checking the remote control cables

Checking the steering system

Checking the gear shift and throttle operation

Checking the power trim and tilt system

Checking the engine start switch and engine stop lanyard switch

Checking the cooling water pilot hole

General specifications

Maintenance specification

Periodic checks and adjustments

Special service tools

Maintenance interval chart

Checking the top cowling

Checking the fuel joint and fuel hoses (fuel joint-to-fuel injector)

Checking the fuel filter

Changing the engine oil using an oil changer

Changing the engine oil by draining it

Replacing the oil filter

Checking the timing belt

Replacing the timing belt

Checking the spark plugs

Checking the thermostat

Checking the cooling water passage

Checking the engine idle speed

Adjusting the throttle link and throttle cable

Checking the gear shift operation

Checking the power trim and tilt operation

Checking the power trim and tilt fluid level

Changing the gear oil

Checking the lower unit for air leakage

Checking the propeller

Lubricating the outboard motor

Fuel and blowby hoses

Cooling water pilot hoses

Fuel filter and fuel pump

Checking the fuel pump

Disassembling the fuel pump

Checking the diaphragm and valves

Assembling the fuel pump

Checking the fuel joint

Checking the throttle position sensor

Installing the throttle position sensor

Checking the idle speed control

Disconnecting the quick connector

Measuring the fuel pressure

Checking the pressure regulator

Disassembling the vapor separator

Checking the vapor separator

Assembling the vapor separator

Checking the compression pressure

Checking the oil pressure

Checking the valve clearance

Removing the power unit

Removing the timing belt and sprockets

Checking the timing belt and sprockets

Installing the timing belt and sprockets

Removing the cylinder head

Checking the valve springs

Checking the valve guides

Replacing the valve guides

Checking the valve seat

Refacing the valve seat

Checking the rocker arms and rocker arm shaft

Checking the camshaft

Checking the cylinder head

Checking the oil pump

Installing the valves

Installing the camshaft

Installing the rocker arm shaft assembly

Installing the oil pump

Installing the cylinder head

Lower unit (F50, F60)

Removing the lower unit

Removing the water pump

Checking the water pump

Propeller shaft housing (F50, F60)

Removing the propeller shaft housing assembly

Disassembling the propeller shaft assembly

Disassembling the propeller shaft housing

Checking the propeller shaft housing

Checking the propeller shaft

Assembling the propeller shaft assembly

Assembling the propeller shaft housing

Drive shaft and lower case (F50, F60)

Removing the drive shaft

Disassembling the drive shaft

Disassembling the forward gear

Disassembling the oil seal housing

Disassembling the lower case

Checking the shift rod and shift cam

Checking the pinion and forward gear

Checking the bearings

Checking the drive shaft

Checking the lower case

Assembling the oil seal housing

Assembling the lower case

Assembling the forward gear

Assembling the drive shaft

Installing the pinion

Installing the oil seal housing

Installing the propeller shaft housing

Installing the water pump

Installing the lower unit

Selecting the pinion shims


Do you want to service & repair your Yamaha F50D, T50D, F60D, T60D 2005 yourself? We can help you with the official certified Service & Repair manual; just push the button INSTANT DOWNLOAD on the left side, download the file and you can start right away.

This manual covers the following model(s):

We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!!

In this manual you have the following chapters:

How to use this manual

Safety while working

Parts, lubricants, and sealants

Good working practices

Disassembly and assembly

Features and benefits

Electronic control system

ECM (Electric Control Module)

Variable trolling RPM switch (optional)

Checking the fuel system

Checking the engine oil level

Checking the gear oil level

Checking the battery

Checking the outboard motor mounting height

Checking the remote control cables

Checking the steering system

Checking the gear shift and throttle operation

Checking the power trim and tilt system

Checking the engine start switch and engine stop lanyard switch

Checking the cooling water pilot hole

General specifications

Maintenance specification

Periodic checks and adjustments

Special service tools

Maintenance interval chart

Checking the top cowling

Checking the fuel joint and fuel hoses (fuel joint-to-fuel injector)

Checking the fuel filter

Changing the engine oil using an oil changer

Changing the engine oil by draining it

Replacing the oil filter

Checking the timing belt

Replacing the timing belt

Checking the spark plugs

Checking the thermostat

Checking the cooling water passage

Checking the engine idle speed

Adjusting the throttle link and throttle cable

Checking the gear shift operation

Checking the power trim and tilt operation

Checking the power trim and tilt fluid level

Changing the gear oil

Checking the lower unit for air leakage

Checking the propeller

Lubricating the outboard motor

Fuel and blowby hoses

Cooling water pilot hoses

Fuel filter and fuel pump

Checking the fuel pump

Disassembling the fuel pump

Checking the diaphragm and valves

Assembling the fuel pump

Checking the fuel joint

Checking the throttle position sensor

Installing the throttle position sensor

Checking the idle speed control

Disconnecting the quick connector

Measuring the fuel pressure

Checking the pressure regulator

Disassembling the vapor separator

Checking the vapor separator

Assembling the vapor separator

Checking the compression pressure

Checking the oil pressure

Checking the valve clearance

Removing the power unit

Removing the timing belt and sprockets

Checking the timing belt and sprockets

Installing the timing belt and sprockets

Removing the cylinder head

Checking the valve springs

Checking the valve guides

Replacing the valve guides

Checking the valve seat

Refacing the valve seat

Checking the rocker arms and rocker arm shaft

Checking the camshaft

Checking the cylinder head

Checking the oil pump

Installing the valves

Installing the camshaft

Installing the rocker arm shaft assembly

Installing the oil pump

Installing the cylinder head

Lower unit (F50, F60)

Removing the lower unit

Removing the water pump

Checking the water pump

Propeller shaft housing (F50, F60)

Removing the propeller shaft housing assembly

Disassembling the propeller shaft assembly

Disassembling the propeller shaft housing

Checking the propeller shaft housing

Checking the propeller shaft

Assembling the propeller shaft assembly

Assembling the propeller shaft housing

Drive shaft and lower case (F50, F60)

Removing the drive shaft

Disassembling the drive shaft

Disassembling the forward gear

Disassembling the oil seal housing

Disassembling the lower case

Checking the shift rod and shift cam

Checking the pinion and forward gear

Checking the bearings

Checking the drive shaft

Checking the lower case

Assembling the oil seal housing

Assembling the lower case

Assembling the forward gear

Assembling the drive shaft

Installing the pinion

Installing the oil seal housing

Installing the propeller shaft housing

Installing the water pump

Installing the lower unit

Selecting the pinion shims