2009 ARCTIC CAT OFFICIAL FACTOTY SERVICE | REPAIR | SHOP MANUAL - COVERS: ARCTIC CAT 400 TRV, 500 AUTOMATIC, 500 MANUAL, 550 H1, 550 H1 TRV, 700H1, 700 H1 CRUISER, THUNDERCAT AND 1000 H2 CRUISER ATV - INSTANT DOWNLOAD!
VERY HIGH QUALITY FACTORY SERVICE MANUAL - BEST MANUAL YOU COULD GET ANYWHERE!!
SERVICE MANUAL COVERS:
1. General Information/Specifications
2. Periodic Maintenance
3. Engine/Transmission
4. Fuel/Lubrication/Cooling
5. Electrical System
9. Controls/Indicators
General Specifications ............................................ 1-2
Torque Specifications .............................................. 1-3
Torque Conversions (ft-lb/N-m) ............................... 1-6
Tightening Torque (General Bolts) .......................... 1-6
Break-In Procedure ................................................. 1-6
Gasoline - Oil - Lubricant ........................................ 1-6
Genuine Parts ......................................................... 1-7
Preparation For Storage.......................................... 1-7
Preparation After Storage........................................ 1-8
Periodic Maintenance Chart.................................... 2-2
Periodic Maintenance.............................................. 2-3
Lubrication Points.................................................... 2-3
Air Filter................................................................... 2-3
Valve/Tappet Clearance
(Feeler Gauge Procedure) ................................... 2-4
(Valve Adjuster Procedure)
(400/500/H1 Models) ........................................... 2-5
(Valve Adjuster Procedure) (H2 Models).............. 2-6
Testing Engine Compression .................................. 2-6
Spark Plug(s) .......................................................... 2-7
Muffler/Spark Arrester ............................................. 2-7
Engine/Transmission Oil - Filter - Strainer .............. 2-8
Front Differential/Rear Drive Lubricant .................. 2-10
Adjusting Clutch (500 Manual Transmission) ........ 2-11
Steering Components ........................................... 2-11
Driveshaft/Coupling............................................... 2-11
Suspension/Shock Absorbers/Bushings ............... 2-11
Nuts/Bolts/Cap Screws.......................................... 2-12
Headlights/Taillight-Brakelight ............................... 2-12
Shift Lever ............................................................. 2-13
Frame/Welds/Racks .............................................. 2-14
Electrical Connections........................................... 2-14
Hydraulic Brake Systems ...................................... 2-14
Burnishing Brake Pads.......................................... 2-15
Checking/Replacing V-Belt
(Automatic Transmission)................................... 2-16
Engine/Transmission ............................................... 3-2
Specifications (400)................................................. 3-2
Specifications (500)................................................. 3-3
Specifications (H1 Models)...................................... 3-4
Specifications (H2 Models)...................................... 3-4
Troubleshooting ....................................................... 3-5
400 Table of Contents ............................................. 3-9
500 (Automatic Transmission)/H1 Models
Table of Contents ............................................... 3-50
500 (Manual Transmission) Table of Contents .... 3-102
H2 Models Table of Contents .............................. 3-166
Fuel/Lubrication/Cooling ......................................... 4-2
Carburetor Specifications (400/500)........................ 4-2
Carburetor Schematics (400/500) ........................... 4-2
Carburetor (400/500)............................................... 4-2
Electric Choke (400/500)......................................... 4-7
Electronic Fuel Injection (EFI Models) .................... 4-8
Throttle Cable Free-Play ....................................... 4-10
Engine RPM (Idle)................................................. 4-11
Gas Tank ............................................................... 4-11
Oil Filter/Oil Pump ................................................. 4-12
Testing Oil Pump Pressure.................................... 4-12
Oil Cooler (400/700/H2 Models)............................ 4-12
Liquid Cooling System (500/H1/H2 Models) ......... 4-13
Electric Fuel Pump/Fuel Level Sensor
(EFI Models) ...................................................... 4-18
Vacuum Pulse Fuel Pump (500)............................ 4-20
Troubleshooting (400/500)..................................... 4-21
Troubleshooting (EFI Models) ............................... 4-21
Electrical System..................................................... 5-2
Specifications .......................................................... 5-2
Battery..................................................................... 5-3
RPM Limiter............................................................. 5-4
2009 ARCTIC CAT OFFICIAL FACTOTY SERVICE | REPAIR | SHOP MANUAL - COVERS: ARCTIC CAT 400 TRV, 500 AUTOMATIC, 500 MANUAL, 550 H1, 550 H1 TRV, 700H1, 700 H1 CRUISER, THUNDERCAT AND 1000 H2 CRUISER ATV - INSTANT DOWNLOAD!
VERY HIGH QUALITY FACTORY SERVICE MANUAL - BEST MANUAL YOU COULD GET ANYWHERE!!
SERVICE MANUAL COVERS:
1. General Information/Specifications
2. Periodic Maintenance
3. Engine/Transmission
4. Fuel/Lubrication/Cooling
5. Electrical System
9. Controls/Indicators
General Specifications ............................................ 1-2
Torque Specifications .............................................. 1-3
Torque Conversions (ft-lb/N-m) ............................... 1-6
Tightening Torque (General Bolts) .......................... 1-6
Break-In Procedure ................................................. 1-6
Gasoline - Oil - Lubricant ........................................ 1-6
Genuine Parts ......................................................... 1-7
Preparation For Storage.......................................... 1-7
Preparation After Storage........................................ 1-8
Periodic Maintenance Chart.................................... 2-2
Periodic Maintenance.............................................. 2-3
Lubrication Points.................................................... 2-3
Air Filter................................................................... 2-3
Valve/Tappet Clearance
(Feeler Gauge Procedure) ................................... 2-4
(Valve Adjuster Procedure)
(400/500/H1 Models) ........................................... 2-5
(Valve Adjuster Procedure) (H2 Models).............. 2-6
Testing Engine Compression .................................. 2-6
Spark Plug(s) .......................................................... 2-7
Muffler/Spark Arrester ............................................. 2-7
Engine/Transmission Oil - Filter - Strainer .............. 2-8
Front Differential/Rear Drive Lubricant .................. 2-10
Adjusting Clutch (500 Manual Transmission) ........ 2-11
Steering Components ........................................... 2-11
Driveshaft/Coupling............................................... 2-11
Suspension/Shock Absorbers/Bushings ............... 2-11
Nuts/Bolts/Cap Screws.......................................... 2-12
Headlights/Taillight-Brakelight ............................... 2-12
Shift Lever ............................................................. 2-13
Frame/Welds/Racks .............................................. 2-14
Electrical Connections........................................... 2-14
Hydraulic Brake Systems ...................................... 2-14
Burnishing Brake Pads.......................................... 2-15
Checking/Replacing V-Belt
(Automatic Transmission)................................... 2-16
Engine/Transmission ............................................... 3-2
Specifications (400)................................................. 3-2
Specifications (500)................................................. 3-3
Specifications (H1 Models)...................................... 3-4
Specifications (H2 Models)...................................... 3-4
Troubleshooting ....................................................... 3-5
400 Table of Contents ............................................. 3-9
500 (Automatic Transmission)/H1 Models
Table of Contents ............................................... 3-50
500 (Manual Transmission) Table of Contents .... 3-102
H2 Models Table of Contents .............................. 3-166
Fuel/Lubrication/Cooling ......................................... 4-2
Carburetor Specifications (400/500)........................ 4-2
Carburetor Schematics (400/500) ........................... 4-2
Carburetor (400/500)............................................... 4-2
Electric Choke (400/500)......................................... 4-7
Electronic Fuel Injection (EFI Models) .................... 4-8
Throttle Cable Free-Play ....................................... 4-10
Engine RPM (Idle)................................................. 4-11
Gas Tank ............................................................... 4-11
Oil Filter/Oil Pump ................................................. 4-12
Testing Oil Pump Pressure.................................... 4-12
Oil Cooler (400/700/H2 Models)............................ 4-12
Liquid Cooling System (500/H1/H2 Models) ......... 4-13
Electric Fuel Pump/Fuel Level Sensor
(EFI Models) ...................................................... 4-18
Vacuum Pulse Fuel Pump (500)............................ 4-20
Troubleshooting (400/500)..................................... 4-21
Troubleshooting (EFI Models) ............................... 4-21
Electrical System..................................................... 5-2
Specifications .......................................................... 5-2
Battery..................................................................... 5-3
RPM Limiter............................................................. 5-4
