Can-Am Commander 800R 1000 Workshop Service & Repair Manual 2013
With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment, keeping your vehicle in pristine condition. With step by step instruction & highly detailed exploded pictures to show you how to complete the required job correctly & efficiently.
Covers the entire vehicle from start to finish, as used by professional mechanics to service or repair your vehicle. Below is the topics this manual covers, an absolute wealth on information at your finger tips.
Service Manual Covers The Following Can-Am Vehicles
Commander 800R
Engine Type - 810
Model # 6CDA, 6CDB, 6CDC, 6TDA, 6DDA, 6DDB, 6DDC
Commander 1000
Engine Type - 1010
Model # 6ADA, 6ADB, 6PDA, 6BDA, 6BDB,6BDD,6BDE,6BDF, 6BDG, 6BDH, 6EDA, 6EDB, 6EDC, 6EDD, 6GDA, 6GDB, 6GDC, 6GDD
Service Manual Covers:
SAFETY NOTICE
INTRODUCTION
VEHICLE INFORMATION
ENGINE EMISSIONS INFORMATION
MANUAL INFORMATION
FASTENER INFORMATION
MAINTENANCE
BREAK-IN INSPECTION
PERIODIC MAINTENANCE SCHEDULE
PERIODIC MAINTENANCE PROCEDURES
GENERALPROCEDURES
ENGINE (AIR INTAKE SYSTEM)
ENGINE (EXHAUST SYSTEM)
ENGINE (LUBRICATION SYSTEM)
ENGINE (COOLING SYSTEM)
ENGINE (TOP END)
CONTINUOUSLY VARIABLE TRANSMISSION (CVT)
GEARBOX
FUEL SYSTEM
ELECTRICAL SYSTEM
DRIVE SYSTEM
CHASSIS (WHEELS AND TIRES)
CHASSIS (STEERING SYSTEM)
CHASSIS (SUSPENSION)
CHASSIS (BRAKES)
CHASSIS (PASSENGER HANDHOLDS)
CHASSIS (TOW HITCH)
STORAGE PROCEDURE
GENERAL PROCEDURES
FUEL SYSTEM
ENGINE
ELECTRICAL SYSTEM
DRIVE SYSTEM
CHASSIS
PRESEASON PREPARATION
SPECIAL PROCEDURES
GENERAL
ROLLED OVER VEHICLE
SUBMERGED VEHICLE
ENGINE, CVT AND GEARBOX
ENGINE REMOVAL AND INSTALLATION PROCEDURES
ENGINE REMOVAL
ENGINE INSTALLATION
ENGINE MOUNTS
AIR INTAKE SYSTEM
GENERAL PROCEDURES
AIR FILTER
AIR FILTER HOUSING
TABLE OF CONTENTS
ENGINE, CVT AND GEARBOX (contd)
II
EXHAUST SYSTEM
SPARK ARRESTER
MUFFLER
Y EXHAUST PIPE
HEAD PIPE (FRONT CYLINDER)
HEAD PIPE (REAR CYLINDER)
LUBRICATION SYSTEM
INSPECTION
ENGINE OIL PRESSURE
TROUBLESHOOTING
PROCEDURES
OIL COOLER
OIL PRESSURE SWITCH (OPS)
ENGINE OIL PRESSURE REGULATOR
OIL PUMP
ENGINE OIL STRAINER
REED VALVE
COOLING SYSTEM
THERMOSTAT
RADIATOR
COOLANT TEMPERATURE SENSOR (CTS)
RADIATOR COOLING FAN RELAY (R1 )
RADIATOR COOLING FAN
WATER PUMP HOUSING
WATER PUMP IMPELLER
WATER PUMP SHAFT AND SEALS
WATER PUMP GEARS
MAGNETO SYSTEM PROCEDURES
MAGNETO COVER
STATOR
ROTOR
SPRAG CLUTCH
SPRAG CLUTCH GEAR
STARTER DRIVE GEARS
INTAKE MANIFOLD PROCEDURES
PLENUM BRACKET
INTAKE MANIFOLD
TOP END GENERAL
INSPECTION
LEAK TEST PROCEDURES
VALVE COVER
ROCKER ARM
CAMSHAFT
CYLINDER HEAD
VALVE SPRINGS
VALVES
ENGINE, CVT AND GEARBOX
TOP END PROCEDURES
VALVE GUIDES
CYLINDER
PISTON
PISTON RINGS
TIMING CHAIN
GENERAL TROUBLESHOOTING PROCEDURES
TIMING CHAIN TENSIONERS
CAMSHAFT TIMING GEARS
TIMING CHAIN
TIMING CHAIN GUIDE (TENSIONER SIDE)
BOTTOM END
ENGINE DRIVE SHAFT
FRONT OIL SEAL (ENGINE DRIVE SHAFT)
REAR OIL SEAL (ENGINE DRIVE SHAFT)
PTO COVER OIL SEAL
PTO COVER
DRIVE GEARS
CRANKCASE
CRANKSHAFT
CONTINUOUSLY VARIABLE TRANSMISSION (CVT)
CVT COVER
DRIVE BELT
DRIVE PULLEY
DRIVEN PULLEY
CVT AIR GUIDE
GEARBOX AND 4X4 COUPLING UNIT
GEARBOX OVERVIEW TROUBLESHOOTING
PROCEDURES
VSS (VEHICLE SPEED SENSOR)
GBPS (GEARBOX POSITION SENSOR)
4WD INDICATOR SWITCH
ACTUATOR
GEARBOX OIL SEALS
GEARBOX
SHIFTER PROCEDURES
SHIFT LEVER
SHIFTER CABLE
SHIFT PLATE
ELECTRONIC MANAGEMENT SYSTEM
ENGINE MANAGEMENT SYSTEM (EMS)
GENERAL SYSTEM DESCRIPTION
ELECTRONIC MANAGEMENT SYSTEM
CONTROLLER AREA NETWORK
GENERAL SYSTEM DESCRIPTION
COMMUNICATION TOOLS AND B.U.D.S
DIAGNOSTIC TIPS
PROCEDURES MPI-2
B.U.D.S. SOFTWARE
DIAGNOSTIC SYSTEM AND FAULT CODES
GENERAL MONITORING SYSTEM
FAULT CODES
FAULT CODE DIAGNOSTIC
SPECIFIC FAULTS
FUEL SYSTEM
INTELLIGENT THROTTLE CONTROL
SYSTEM MAIN FEATURES
SYSTEM OTHER FEATURES PROCEDURES
SPORT/NORMAL SWITCH
SEAT BELT SWITCH
OVERRIDE SWITCH
THROTTLE ACCELERATOR SENSOR (TAS)
ELECTRONIC FUEL INJECTION (EFI)
GENERAL SYSTEM DESCRIPTION ADJUSTMENT
IDLE SPEED
TROUBLESHOOTING DIAGNOSTIC TIPS
PROCEDURES
ENGINE CONTROL MODULE (ECM)
FUEL INJECTOR
FUEL RAIL
THROTTLE BODY
THROTTLE POSITION SENSOR (TPS)
CRANKSHAFT POSITION SENSOR (CPS)
MANIFOLD AIR PRESSURE AND TEMPERATURE SENSOR (MAPTS)
CTS (COOLANT TEMPERATURE SENSOR)
FUEL TANK AND FUEL PUMP
INSPECTION
FUEL TANK LEAK TEST
FUEL PUMP PRESSURE TEST
TROUBLESHOOTING FUEL SYSTEM DIAGNOSTIC FLOW CHART
FUEL HOSE AND OETIKER CLAMPS
FUEL SYSTEM
FUEL TANK AND FUEL PUMP PROCEDURES
FUEL TANK
FUEL PUMP
FUEL LEVEL SENDER
Can-Am Commander 800R 1000 Workshop Service & Repair Manual 2013
With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment, keeping your vehicle in pristine condition. With step by step instruction & highly detailed exploded pictures to show you how to complete the required job correctly & efficiently.
Covers the entire vehicle from start to finish, as used by professional mechanics to service or repair your vehicle. Below is the topics this manual covers, an absolute wealth on information at your finger tips.
Service Manual Covers The Following Can-Am Vehicles
Commander 800R
Engine Type - 810
Model # 6CDA, 6CDB, 6CDC, 6TDA, 6DDA, 6DDB, 6DDC
Commander 1000
Engine Type - 1010
Model # 6ADA, 6ADB, 6PDA, 6BDA, 6BDB,6BDD,6BDE,6BDF, 6BDG, 6BDH, 6EDA, 6EDB, 6EDC, 6EDD, 6GDA, 6GDB, 6GDC, 6GDD
Service Manual Covers:
SAFETY NOTICE
INTRODUCTION
VEHICLE INFORMATION
ENGINE EMISSIONS INFORMATION
MANUAL INFORMATION
FASTENER INFORMATION
MAINTENANCE
BREAK-IN INSPECTION
PERIODIC MAINTENANCE SCHEDULE
PERIODIC MAINTENANCE PROCEDURES
GENERALPROCEDURES
ENGINE (AIR INTAKE SYSTEM)
ENGINE (EXHAUST SYSTEM)
ENGINE (LUBRICATION SYSTEM)
ENGINE (COOLING SYSTEM)
ENGINE (TOP END)
CONTINUOUSLY VARIABLE TRANSMISSION (CVT)
GEARBOX
FUEL SYSTEM
ELECTRICAL SYSTEM
DRIVE SYSTEM
CHASSIS (WHEELS AND TIRES)
CHASSIS (STEERING SYSTEM)
CHASSIS (SUSPENSION)
CHASSIS (BRAKES)
CHASSIS (PASSENGER HANDHOLDS)
CHASSIS (TOW HITCH)
STORAGE PROCEDURE
GENERAL PROCEDURES
FUEL SYSTEM
ENGINE
ELECTRICAL SYSTEM
DRIVE SYSTEM
CHASSIS
PRESEASON PREPARATION
SPECIAL PROCEDURES
GENERAL
ROLLED OVER VEHICLE
SUBMERGED VEHICLE
ENGINE, CVT AND GEARBOX
ENGINE REMOVAL AND INSTALLATION PROCEDURES
ENGINE REMOVAL
ENGINE INSTALLATION
ENGINE MOUNTS
AIR INTAKE SYSTEM
GENERAL PROCEDURES
AIR FILTER
AIR FILTER HOUSING
TABLE OF CONTENTS
ENGINE, CVT AND GEARBOX (contd)
II
EXHAUST SYSTEM
SPARK ARRESTER
MUFFLER
Y EXHAUST PIPE
HEAD PIPE (FRONT CYLINDER)
HEAD PIPE (REAR CYLINDER)
LUBRICATION SYSTEM
INSPECTION
ENGINE OIL PRESSURE
TROUBLESHOOTING
PROCEDURES
OIL COOLER
OIL PRESSURE SWITCH (OPS)
ENGINE OIL PRESSURE REGULATOR
OIL PUMP
ENGINE OIL STRAINER
REED VALVE
COOLING SYSTEM
THERMOSTAT
RADIATOR
COOLANT TEMPERATURE SENSOR (CTS)
RADIATOR COOLING FAN RELAY (R1 )
RADIATOR COOLING FAN
WATER PUMP HOUSING
WATER PUMP IMPELLER
WATER PUMP SHAFT AND SEALS
WATER PUMP GEARS
MAGNETO SYSTEM PROCEDURES
MAGNETO COVER
STATOR
ROTOR
SPRAG CLUTCH
SPRAG CLUTCH GEAR
STARTER DRIVE GEARS
INTAKE MANIFOLD PROCEDURES
PLENUM BRACKET
INTAKE MANIFOLD
TOP END GENERAL
INSPECTION
LEAK TEST PROCEDURES
VALVE COVER
ROCKER ARM
CAMSHAFT
CYLINDER HEAD
VALVE SPRINGS
VALVES
ENGINE, CVT AND GEARBOX
TOP END PROCEDURES
VALVE GUIDES
CYLINDER
PISTON
PISTON RINGS
TIMING CHAIN
GENERAL TROUBLESHOOTING PROCEDURES
TIMING CHAIN TENSIONERS
CAMSHAFT TIMING GEARS
TIMING CHAIN
TIMING CHAIN GUIDE (TENSIONER SIDE)
BOTTOM END
ENGINE DRIVE SHAFT
FRONT OIL SEAL (ENGINE DRIVE SHAFT)
REAR OIL SEAL (ENGINE DRIVE SHAFT)
PTO COVER OIL SEAL
PTO COVER
DRIVE GEARS
CRANKCASE
CRANKSHAFT
CONTINUOUSLY VARIABLE TRANSMISSION (CVT)
CVT COVER
DRIVE BELT
DRIVE PULLEY
DRIVEN PULLEY
CVT AIR GUIDE
GEARBOX AND 4X4 COUPLING UNIT
GEARBOX OVERVIEW TROUBLESHOOTING
PROCEDURES
VSS (VEHICLE SPEED SENSOR)
GBPS (GEARBOX POSITION SENSOR)
4WD INDICATOR SWITCH
ACTUATOR
GEARBOX OIL SEALS
GEARBOX
SHIFTER PROCEDURES
SHIFT LEVER
SHIFTER CABLE
SHIFT PLATE
ELECTRONIC MANAGEMENT SYSTEM
ENGINE MANAGEMENT SYSTEM (EMS)
GENERAL SYSTEM DESCRIPTION
ELECTRONIC MANAGEMENT SYSTEM
CONTROLLER AREA NETWORK
GENERAL SYSTEM DESCRIPTION
COMMUNICATION TOOLS AND B.U.D.S
DIAGNOSTIC TIPS
PROCEDURES MPI-2
B.U.D.S. SOFTWARE
DIAGNOSTIC SYSTEM AND FAULT CODES
GENERAL MONITORING SYSTEM
FAULT CODES
FAULT CODE DIAGNOSTIC
SPECIFIC FAULTS
FUEL SYSTEM
INTELLIGENT THROTTLE CONTROL
SYSTEM MAIN FEATURES
SYSTEM OTHER FEATURES PROCEDURES
SPORT/NORMAL SWITCH
SEAT BELT SWITCH
OVERRIDE SWITCH
THROTTLE ACCELERATOR SENSOR (TAS)
ELECTRONIC FUEL INJECTION (EFI)
GENERAL SYSTEM DESCRIPTION ADJUSTMENT
IDLE SPEED
TROUBLESHOOTING DIAGNOSTIC TIPS
PROCEDURES
ENGINE CONTROL MODULE (ECM)
FUEL INJECTOR
FUEL RAIL
THROTTLE BODY
THROTTLE POSITION SENSOR (TPS)
CRANKSHAFT POSITION SENSOR (CPS)
MANIFOLD AIR PRESSURE AND TEMPERATURE SENSOR (MAPTS)
CTS (COOLANT TEMPERATURE SENSOR)
FUEL TANK AND FUEL PUMP
INSPECTION
FUEL TANK LEAK TEST
FUEL PUMP PRESSURE TEST
TROUBLESHOOTING FUEL SYSTEM DIAGNOSTIC FLOW CHART
FUEL HOSE AND OETIKER CLAMPS
FUEL SYSTEM
FUEL TANK AND FUEL PUMP PROCEDURES
FUEL TANK
FUEL PUMP
FUEL LEVEL SENDER
