1965 - 1978 Evinrude Johnson Outboard 1.5 - 35 Hp ( 1.5 2 3 4 5 6 9.5 9.9 15 18 25 33 35 HP ) Service / Repair Manual - Production years 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 Evinrude Outboard Manual ( 65 66 67 68 69 70 71 72 73 74 75 76 77 78 ) - Download !!
Compatible: All Versions of Windows & Mac
Requirements: Adobe PDF Reader
COVERS ALL MODELS & ALL REPAIRS A-Z
THIS IS NOT SOME GENERIC REPAIR INFORMATION. IT IS A VEHICLE SPECIFIC SERVICE MANUAL! THIS HIGHLY DETAILED SERVICE REPAIR MANUAL CONTAINS EVERYTHING YOU WILL EVER NEED TO SERVICE, REPAIR, RESTORE, MAINTAIN, REFURBISH OR EVEN REBUILD YOUR VEHICLE.
COMPLETE & EASY TO USE STEP-BY-STEP INSTRUCTIONS, ILLUSTRATIONS, DIAGRAMS, SPECIFICATIONS & WIRING SCHEMATICS WILL HELP ASSIST YOU TO PERFORM RIGHT FROM VERY SIMPLE REPAIRS TO COMPLEX ONES !!.
CLEAR PICTURES AND ZOOMABLE ILLUSTRATIONS HELP YOU PERFORM YOUR SERVICE REPAIR WITH UTMOST EASE! NO TECHNICAL EXPERTISE REQUIRED. YOU SEE IT AND YOU DO IT (DO-IT-YOURSELF MANUAL)
THIS IS THE SAME MANUAL THAT TECHNICIANS AND MECHANICS IN DEALERSHIPS & ELSEWHERE USE TO SERVICE & REPAIR YOUR VEHICLE! YOU CAN REFER THIS MANUAL RIGHT FROM YOUR PC/LAPTOP OR ONLY PRINT OFF THE PAGES THAT YOU REQUIRE FOR THE MOMENT.
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SOME OF THE REPAIRS & CONTENTS INCLUDE:
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INTRODUCTION Filling Lower Unit
CLEANING, WAXING, POLISHING Propeller Installation
CONTROLLING CORROSION SHIFT WITH NO DISCONNECT
PROPELLERS 4 DELUXE THRU 8 HP 1980-85
FUEL SYSTEM Description
HORSEPOWER 6 ELECTRICAL (CONT)
FLOTATION ALTERNATOR CHARGING
EMERGENCY EQUIPMENT CIRCUIT SERVICE
COMPASS Troubleshooting
ANCHORS CHOKE CIRCUIT SERVICE
MISCELLANEOUS EQUIPMENT STARTER MOTOR
BOATING ACCIDENT REPORTS CIRCUIT SERVICE
NAVIGATION Circuit Description
2 TUNING Starter Motor Description
INTRODUCTION Testing
TUNE-UP SEQUENCE STARTER DRIVE GEAR SERVICE
COMPRESSION CHECK Disassembling Type I
SPARK PLUG INSPECTION Cleaning and Inspecting
IGNITION SYSTEM Assembling Type I
SYNCHRONIZING Disassembling Type II
BATTERY SERVICE Cleaning and Inspecting
CARBURETOR ADJUSTMENTS Assembling Type II
FUEL PUMPS BOSCH STARTER MOTOR SERVICE
STARTER AND SOLENOID Removal
INTERNAL WIRING HARNESS Disassembling Armature Testing
WATER PUMP CHECK Cleaning and Inspecting Assembling
PROPELLERS PRESTOLITE SERVICE
BOAT TESTING Disassembling
3 POWERHEAD Armature Testing Cleaning
INTRODUCTION and Inspecting
Theory of Operation Assembling STARTER MOTOR TESTING
CHAPTER ORGANIZATION STARTER MOTOR INSTALLATION
POWERHEAD DISASSEMBLING 7 REMOTE CONTROLS
3 POWERHEAD (CONT) DOUBLE-LEVER SHIFT
HEAD SERVICE BOX SERVICE
REED SERVICE Troubleshooting
Reed Valve Adjustment Disassembling
Cleaning and Service Cleaning and Inspecting
Installation Assembling
BYPASS COVERS ELECTRIC GEAR BOXES AND
Installation SINGLE LEVER CONTROL
EXHAUST COVER Troubleshooting
Cleaning SINGLE LEVER SHIFT BOX SERVICE
Installation JOHNSON UNITS ONLY
TOP SEAL Disassembling
Removal Cleaning and Inspecting
BOTTOM SEAL PROPELLER EXHAUST
Inspection MECHANICAL SHIFT 35 HP 1978
CENTERING PINS 20 HP 1974 & on 25 HP 1986 & on
MAIN BEARING BOLTS Water Pump Disassembling
AND CRANKCASE SIDE BOLTS Lower Unit Disassembling
Installation Cleaning and Inspecting
CRANKCASE COVER Lower Unit Assembling
Removal Water Pump Installation
Cleaning and Inspection Lower Unit Installation
CONNECTING RODS AND PISTONS Functional Check
Removal TROUBLESHOOTING
Disassembling MANUAL SHIFT 6.0 to 40 HP
Rod Inspection and Service ALL MODELS EXCEPT 35 HP
Piston and Ring Inspection WITH PROPELLER EXHAUST
and Service LOWER UNIT SERVICE MANUAL
Assembling SHIFT 6.0 HP
CRANKSHAFT 1979 9.5 HP to 20 HP
Removal 1977 25 HP 1978
Cleaning and Inspection Shift Rod Disconnect
CYLINDER BLOCK SERVICE Lower Unit Removal
Honing Procedures Water Pump Removal
Assembling Lower Unit Disassembling
Piston and Rod Installation Cleaning and Inspecting
Crankshaft Installation Lower Unit Assembling
Needle Main and Water Pump Installation
Rod Bearings Lower Unit Installation
Crankshaft Installation Functional Check
With Top Needle Main Brg. LOWER UNIT SERVICE
and Babbitt Ctr. & Bottom MANUAL SHIFT 40 HP THRU 1976
With Top & Bottom Needle Brg. Lower Unit Removal
and Ctr. Babbitt Brg. Water Pump Removal
With All Babbitt Main Brgs. Lower Unit Disassembling
Crankshaft Installation Babbitt Cleaning and Inspecting
Main and Rod Bearings Lower Unit Assembling
Crankcase Cover Installation Water Pump Installation
Main Bearing Bolt and Crankcase Lower Unit Installation
Side Bolt Instl. Functional Check
Bottom Seal Installation PROPELLER EXHAUST
Reed Box Installation MECHANICAL SHIFT 9.9 HP
Head Installation 1974 & on15 HP 1974 & on
BREAK-IN PROCEDURES Description
TYPE IV CARBURETOR Troubleshooting
Removal Lower Unit Removal
1965 - 1978 Evinrude Johnson Outboard 1.5 - 35 Hp ( 1.5 2 3 4 5 6 9.5 9.9 15 18 25 33 35 HP ) Service / Repair Manual - Production years 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 Evinrude Outboard Manual ( 65 66 67 68 69 70 71 72 73 74 75 76 77 78 ) - Download !!
Compatible: All Versions of Windows & Mac
Requirements: Adobe PDF Reader
COVERS ALL MODELS & ALL REPAIRS A-Z
THIS IS NOT SOME GENERIC REPAIR INFORMATION. IT IS A VEHICLE SPECIFIC SERVICE MANUAL! THIS HIGHLY DETAILED SERVICE REPAIR MANUAL CONTAINS EVERYTHING YOU WILL EVER NEED TO SERVICE, REPAIR, RESTORE, MAINTAIN, REFURBISH OR EVEN REBUILD YOUR VEHICLE.
COMPLETE & EASY TO USE STEP-BY-STEP INSTRUCTIONS, ILLUSTRATIONS, DIAGRAMS, SPECIFICATIONS & WIRING SCHEMATICS WILL HELP ASSIST YOU TO PERFORM RIGHT FROM VERY SIMPLE REPAIRS TO COMPLEX ONES !!.
CLEAR PICTURES AND ZOOMABLE ILLUSTRATIONS HELP YOU PERFORM YOUR SERVICE REPAIR WITH UTMOST EASE! NO TECHNICAL EXPERTISE REQUIRED. YOU SEE IT AND YOU DO IT (DO-IT-YOURSELF MANUAL)
THIS IS THE SAME MANUAL THAT TECHNICIANS AND MECHANICS IN DEALERSHIPS & ELSEWHERE USE TO SERVICE & REPAIR YOUR VEHICLE! YOU CAN REFER THIS MANUAL RIGHT FROM YOUR PC/LAPTOP OR ONLY PRINT OFF THE PAGES THAT YOU REQUIRE FOR THE MOMENT.
--------------------------------------------------------------------------------------
SOME OF THE REPAIRS & CONTENTS INCLUDE:
================================
INTRODUCTION Filling Lower Unit
CLEANING, WAXING, POLISHING Propeller Installation
CONTROLLING CORROSION SHIFT WITH NO DISCONNECT
PROPELLERS 4 DELUXE THRU 8 HP 1980-85
FUEL SYSTEM Description
HORSEPOWER 6 ELECTRICAL (CONT)
FLOTATION ALTERNATOR CHARGING
EMERGENCY EQUIPMENT CIRCUIT SERVICE
COMPASS Troubleshooting
ANCHORS CHOKE CIRCUIT SERVICE
MISCELLANEOUS EQUIPMENT STARTER MOTOR
BOATING ACCIDENT REPORTS CIRCUIT SERVICE
NAVIGATION Circuit Description
2 TUNING Starter Motor Description
INTRODUCTION Testing
TUNE-UP SEQUENCE STARTER DRIVE GEAR SERVICE
COMPRESSION CHECK Disassembling Type I
SPARK PLUG INSPECTION Cleaning and Inspecting
IGNITION SYSTEM Assembling Type I
SYNCHRONIZING Disassembling Type II
BATTERY SERVICE Cleaning and Inspecting
CARBURETOR ADJUSTMENTS Assembling Type II
FUEL PUMPS BOSCH STARTER MOTOR SERVICE
STARTER AND SOLENOID Removal
INTERNAL WIRING HARNESS Disassembling Armature Testing
WATER PUMP CHECK Cleaning and Inspecting Assembling
PROPELLERS PRESTOLITE SERVICE
BOAT TESTING Disassembling
3 POWERHEAD Armature Testing Cleaning
INTRODUCTION and Inspecting
Theory of Operation Assembling STARTER MOTOR TESTING
CHAPTER ORGANIZATION STARTER MOTOR INSTALLATION
POWERHEAD DISASSEMBLING 7 REMOTE CONTROLS
3 POWERHEAD (CONT) DOUBLE-LEVER SHIFT
HEAD SERVICE BOX SERVICE
REED SERVICE Troubleshooting
Reed Valve Adjustment Disassembling
Cleaning and Service Cleaning and Inspecting
Installation Assembling
BYPASS COVERS ELECTRIC GEAR BOXES AND
Installation SINGLE LEVER CONTROL
EXHAUST COVER Troubleshooting
Cleaning SINGLE LEVER SHIFT BOX SERVICE
Installation JOHNSON UNITS ONLY
TOP SEAL Disassembling
Removal Cleaning and Inspecting
BOTTOM SEAL PROPELLER EXHAUST
Inspection MECHANICAL SHIFT 35 HP 1978
CENTERING PINS 20 HP 1974 & on 25 HP 1986 & on
MAIN BEARING BOLTS Water Pump Disassembling
AND CRANKCASE SIDE BOLTS Lower Unit Disassembling
Installation Cleaning and Inspecting
CRANKCASE COVER Lower Unit Assembling
Removal Water Pump Installation
Cleaning and Inspection Lower Unit Installation
CONNECTING RODS AND PISTONS Functional Check
Removal TROUBLESHOOTING
Disassembling MANUAL SHIFT 6.0 to 40 HP
Rod Inspection and Service ALL MODELS EXCEPT 35 HP
Piston and Ring Inspection WITH PROPELLER EXHAUST
and Service LOWER UNIT SERVICE MANUAL
Assembling SHIFT 6.0 HP
CRANKSHAFT 1979 9.5 HP to 20 HP
Removal 1977 25 HP 1978
Cleaning and Inspection Shift Rod Disconnect
CYLINDER BLOCK SERVICE Lower Unit Removal
Honing Procedures Water Pump Removal
Assembling Lower Unit Disassembling
Piston and Rod Installation Cleaning and Inspecting
Crankshaft Installation Lower Unit Assembling
Needle Main and Water Pump Installation
Rod Bearings Lower Unit Installation
Crankshaft Installation Functional Check
With Top Needle Main Brg. LOWER UNIT SERVICE
and Babbitt Ctr. & Bottom MANUAL SHIFT 40 HP THRU 1976
With Top & Bottom Needle Brg. Lower Unit Removal
and Ctr. Babbitt Brg. Water Pump Removal
With All Babbitt Main Brgs. Lower Unit Disassembling
Crankshaft Installation Babbitt Cleaning and Inspecting
Main and Rod Bearings Lower Unit Assembling
Crankcase Cover Installation Water Pump Installation
Main Bearing Bolt and Crankcase Lower Unit Installation
Side Bolt Instl. Functional Check
Bottom Seal Installation PROPELLER EXHAUST
Reed Box Installation MECHANICAL SHIFT 9.9 HP
Head Installation 1974 & on15 HP 1974 & on
BREAK-IN PROCEDURES Description
TYPE IV CARBURETOR Troubleshooting
Removal Lower Unit Removal
