This is the COMPLETE Disassembly and Assembly Manual for the Perkins 1204E-E44TA, 1204E-E44TTA Industrial Engines. This manual is very useful in the Disassembly and Assembly for your machine.

MK (Engine)

ML (Engine)

Disassembly and Assembly Manual Contains:

=========

Fuel Priming Pump - Remove and Install (Electric Fuel Lift Pump (EFLP))

Flow Control Valve - Remove and Install

Fuel Filter Base - Remove and Install (Twin Secondary Fuel Filter)

Fuel Filter Base - Remove and Install (Single Secondary Fuel Filter)

Water Separator and Fuel Filter (Primary) - Remove and Install

Fuel Manifold (Rail) - Remove and Install

Relief Valve (Fuel) - Remove and Install

Fuel Injection Lines - Remove

Fuel Injection Lines - Install

Exhaust Cooler (NRS) - Remove and Install (Top mounted Turbocharger)

Exhaust Cooler (NRS) - Remove and Install (Side mounted Turbocharger)

Exhaust Cooler (NRS) - Remove and Install (Twin Turbocharger)

Inlet Air Control - Remove (NRS Induction Mixer)

Inlet Air Control - Install (NRS Induction Mixer)

Fuel Injection Pump - Remove

Fuel Injection Pump - Install

Fuel Injection Pump Gear - Remove

Fuel Injection Pump Gear - Install

Electronic Unit Injector - Remove

Electronic Unit Injector - Install

Turbocharger - Remove (First Stage Turbocharger)

Turbocharger - Remove (Top Mounted Turbocharger)

Turbocharger - Remove (Side Mounted Turbochargers)

Turbocharger - Remove (Second Stage Turbocharger)

Turbocharger - Install (First Stage Turbocharger)

Turbocharger - Install (Top Mounted Turbocharger)

Turbocharger - Install (Side Mounted Turbochargers)

Turbocharger - Install (Second Stage Turbocharger)

Wastegate Solenoid - Remove and Install

Exhaust Back Pressure Valve - Remove and Install

Flexible Exhaust Pipe - Remove and Install

Exhaust Manifold - Remove and Install (Twin Turbocharger Exhaust manifold)

Exhaust Manifold - Remove and Install (Single Turbocharger Exhaust Manifold)

Exhaust Elbow - Remove and Install

Exhaust Elbow - Remove and Install (Top Mounted and Side Mounted Turbocharger Exhaust Elbow)

Diesel Particulate Filter - Remove

Diesel Particulate Filter - Install

Inlet and Exhaust Valve Springs - Remove and Install

Inlet and Exhaust Valves - Remove and Install

Engine Oil Filter Base - Remove and Install

Engine Oil Cooler - Remove

Engine Oil Cooler - Install

Engine Oil Pump - Remove

Engine Oil Pump - Install

Water Pump - Remove

Water Pump - Install

Water Temperature Regulator - Remove and Install

Flywheel - Remove

Flywheel - Install

Crankshaft Rear Seal - Remove

Crankshaft Rear Seal - Install

Flywheel Housing - Remove and Install (Wet Back End Housing)

Flywheel Housing - Remove and Install (Standard Housing)

Crankshaft Pulley - Remove and Install

Crankshaft Front Seal - Remove and Install

Crankshaft Front Seal - Remove and Install (Crankshaft Front Seal for Heavy Duty Front Cover)

Front Cover - Remove and Install

Front Cover - Remove and Install (Heavy Duty Front Cover)

Gear Group (Front) - Remove and Install

Gear Group (Front) - Remove and Install (Heavy Duty Gear Group (Front))

Idler Gear - Remove

Idler Gear - Install

Housing (Front) - Remove

Housing (Front) - Remove (Heavy Duty Housing (Front))

Housing (Front) - Install

Housing (Front) - Install (Heavy Duty Housing (Front))

Accessory Drive - Remove and Install (Accessory Drive SAE B)

Accessory Drive - Remove and Install (Accessory Drive SAE A)

Crankcase Breather - Remove

Crankcase Breather - Install

Valve Mechanism Cover - Remove and Install

Rocker Shaft and Pushrod - Remove

Rocker Shaft - Disassemble

Rocker Shaft - Assemble

Rocker Shaft and Pushrod - Install

Cylinder Head - Remove

Cylinder Head - Install

Lifter Group - Remove and Install (Hydraulic Lifter Group)

Camshaft - Remove and Install

Camshaft Gear - Remove and Install

Camshaft Bearings - Remove and Install

Engine Oil Pan - Remove and Install (Aluminum and Pressed Steel Oil Pans)

Engine Oil Pan - Remove and Install (Cast Iron Oil Pan)

Balancer - Remove

Balancer - Install

Piston Cooling Jets - Remove and Install

Pistons and Connecting Rods - Remove

Pistons and Connecting Rods - Disassemble

Pistons and Connecting Rods - Assemble

Pistons and Connecting Rods - Install

Connecting Rod Bearings - Remove (Connecting Rods in Position)

Connecting Rod Bearings - Install (Connecting Rods in Position)

Crankshaft Main Bearings - Remove and Install (Crankshaft in Position)

Crankshaft - Remove

Crankshaft - Install

Crankshaft Timing Ring - Remove and Install

Crankshaft Gear - Remove and Install

Crankshaft Gear (Balancer Drive) - Remove and Install

Bearing Clearance - Check

Refrigerant Compressor - Remove and Install

Atmospheric Pressure Sensor - Remove and Install

Camshaft Position Sensor - Remove and Install

Crankshaft Position Sensor - Remove and Install

Coolant Temperature Sensor - Remove and Install

Engine Oil Pressure Sensor - Remove and Install

Fuel Temperature Sensor - Remove and Install

Soot Antenna - Remove and Install

Temperature Sensor (DPF) - Remove and Install

Temperature Sensor (Cooled Exhaust Gas) - Remove and Install

Pressure Sensor (Cooled Exhaust Gas) - Remove and Install (NRS Inlet and Outlet Pressure Sensors)

Boost Pressure Sensor - Remove and Install

This is the COMPLETE Disassembly and Assembly Manual for the Perkins 1204E-E44TA, 1204E-E44TTA Industrial Engines. This manual is very useful in the Disassembly and Assembly for your machine.

MK (Engine)

ML (Engine)

Disassembly and Assembly Manual Contains:

=========

Fuel Priming Pump - Remove and Install (Electric Fuel Lift Pump (EFLP))

Flow Control Valve - Remove and Install

Fuel Filter Base - Remove and Install (Twin Secondary Fuel Filter)

Fuel Filter Base - Remove and Install (Single Secondary Fuel Filter)

Water Separator and Fuel Filter (Primary) - Remove and Install

Fuel Manifold (Rail) - Remove and Install

Relief Valve (Fuel) - Remove and Install

Fuel Injection Lines - Remove

Fuel Injection Lines - Install

Exhaust Cooler (NRS) - Remove and Install (Top mounted Turbocharger)

Exhaust Cooler (NRS) - Remove and Install (Side mounted Turbocharger)

Exhaust Cooler (NRS) - Remove and Install (Twin Turbocharger)

Inlet Air Control - Remove (NRS Induction Mixer)

Inlet Air Control - Install (NRS Induction Mixer)

Fuel Injection Pump - Remove

Fuel Injection Pump - Install

Fuel Injection Pump Gear - Remove

Fuel Injection Pump Gear - Install

Electronic Unit Injector - Remove

Electronic Unit Injector - Install

Turbocharger - Remove (First Stage Turbocharger)

Turbocharger - Remove (Top Mounted Turbocharger)

Turbocharger - Remove (Side Mounted Turbochargers)

Turbocharger - Remove (Second Stage Turbocharger)

Turbocharger - Install (First Stage Turbocharger)

Turbocharger - Install (Top Mounted Turbocharger)

Turbocharger - Install (Side Mounted Turbochargers)

Turbocharger - Install (Second Stage Turbocharger)

Wastegate Solenoid - Remove and Install

Exhaust Back Pressure Valve - Remove and Install

Flexible Exhaust Pipe - Remove and Install

Exhaust Manifold - Remove and Install (Twin Turbocharger Exhaust manifold)

Exhaust Manifold - Remove and Install (Single Turbocharger Exhaust Manifold)

Exhaust Elbow - Remove and Install

Exhaust Elbow - Remove and Install (Top Mounted and Side Mounted Turbocharger Exhaust Elbow)

Diesel Particulate Filter - Remove

Diesel Particulate Filter - Install

Inlet and Exhaust Valve Springs - Remove and Install

Inlet and Exhaust Valves - Remove and Install

Engine Oil Filter Base - Remove and Install

Engine Oil Cooler - Remove

Engine Oil Cooler - Install

Engine Oil Pump - Remove

Engine Oil Pump - Install

Water Pump - Remove

Water Pump - Install

Water Temperature Regulator - Remove and Install

Flywheel - Remove

Flywheel - Install

Crankshaft Rear Seal - Remove

Crankshaft Rear Seal - Install

Flywheel Housing - Remove and Install (Wet Back End Housing)

Flywheel Housing - Remove and Install (Standard Housing)

Crankshaft Pulley - Remove and Install

Crankshaft Front Seal - Remove and Install

Crankshaft Front Seal - Remove and Install (Crankshaft Front Seal for Heavy Duty Front Cover)

Front Cover - Remove and Install

Front Cover - Remove and Install (Heavy Duty Front Cover)

Gear Group (Front) - Remove and Install

Gear Group (Front) - Remove and Install (Heavy Duty Gear Group (Front))

Idler Gear - Remove

Idler Gear - Install

Housing (Front) - Remove

Housing (Front) - Remove (Heavy Duty Housing (Front))

Housing (Front) - Install

Housing (Front) - Install (Heavy Duty Housing (Front))

Accessory Drive - Remove and Install (Accessory Drive SAE B)

Accessory Drive - Remove and Install (Accessory Drive SAE A)

Crankcase Breather - Remove

Crankcase Breather - Install

Valve Mechanism Cover - Remove and Install

Rocker Shaft and Pushrod - Remove

Rocker Shaft - Disassemble

Rocker Shaft - Assemble

Rocker Shaft and Pushrod - Install

Cylinder Head - Remove

Cylinder Head - Install

Lifter Group - Remove and Install (Hydraulic Lifter Group)

Camshaft - Remove and Install

Camshaft Gear - Remove and Install

Camshaft Bearings - Remove and Install

Engine Oil Pan - Remove and Install (Aluminum and Pressed Steel Oil Pans)

Engine Oil Pan - Remove and Install (Cast Iron Oil Pan)

Balancer - Remove

Balancer - Install

Piston Cooling Jets - Remove and Install

Pistons and Connecting Rods - Remove

Pistons and Connecting Rods - Disassemble

Pistons and Connecting Rods - Assemble

Pistons and Connecting Rods - Install

Connecting Rod Bearings - Remove (Connecting Rods in Position)

Connecting Rod Bearings - Install (Connecting Rods in Position)

Crankshaft Main Bearings - Remove and Install (Crankshaft in Position)

Crankshaft - Remove

Crankshaft - Install

Crankshaft Timing Ring - Remove and Install

Crankshaft Gear - Remove and Install

Crankshaft Gear (Balancer Drive) - Remove and Install

Bearing Clearance - Check

Refrigerant Compressor - Remove and Install

Atmospheric Pressure Sensor - Remove and Install

Camshaft Position Sensor - Remove and Install

Crankshaft Position Sensor - Remove and Install

Coolant Temperature Sensor - Remove and Install

Engine Oil Pressure Sensor - Remove and Install

Fuel Temperature Sensor - Remove and Install

Soot Antenna - Remove and Install

Temperature Sensor (DPF) - Remove and Install

Temperature Sensor (Cooled Exhaust Gas) - Remove and Install

Pressure Sensor (Cooled Exhaust Gas) - Remove and Install (NRS Inlet and Outlet Pressure Sensors)

Boost Pressure Sensor - Remove and Install