Content for Service Manual:
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1. SAFETY RULES
General Safety Rules
Section 2. SPECIFICATIONS
Machine Specifications
Hydraulic Oil Specifications
Hydraulic Component Specifications
Deutz TD 2.9 Engine Specifications
Deutz TD2011L04i Engine Specifications
Perkins 854F-34T Engine Specifications
Perkins 1104D-44T Engine Specifications
Machine Torque Specifications
Performance Specifications
Hydraulic Hose and Fitting Torque Specifications
Section 3. REPAIR PROCEDURES
1-1 Platform Circuit Board
How to Remove the LED Circuit Board
1-2 Joysticks - How to Calibrate a Joystick
How to Reset a Proportional Valve Coil Default
How to Set the Function Thresholds and Default Functions Speeds
How to Adjust the Function Speeds
How to Adjust the Function Ramp Rate Setting
2-2 Platform Leveling Cylinder
2-3 Platform Rotator
How to Bleed the Platform Rotator
2-4 Platform Level Sensor - How to Calibrate the Platform Level Sensor
2-5 Platform Overload System
How to Calibrate the Platform Overload System
How to Perform a Zero Load Cell Calibration
How to Replace the Platform Overload Load Cell
2-6 Platform Overload Recovery Message
3-1 Jib Boom Cable Track
How to Repair the Cable Track
3-3 Jib Boom Lift Cylinder
3-4 Jib Boom Level Cylinder
3-5 Jib Boom Extension Cylinder
3-6 Jib Boom Bellcrank Angle Sensor - How to Calibrate the Jib Boom Bellcrank Angle Sensor
4-1 Primary Boom Cable Track
How to Repair the Primary Boom Cable Track
4-2 Secondary Boom Cable Track
How to Repair the Secondary Boom Cable Track
4-4 Primary Boom Lift Cylinder
4-5 Secondary Boom Lift Cylinder
4-6 Primary Boom Extension Cylinder
4-7 Secondary Boom Extension Cylinders
4-8 Primary Boom Angle Sensor - How to Calibrate the Primary Boom Angle Sensor
4-9 Secondary Boom Angle Sensor - How to Calibrate the Secondary Boom Angle Sensor
How to Install the Flex Plate
6-1 Bypass/Recovery Key Switch
How to Use the Recovery Mode
6-4 Full Machine Calibration
How to Prime the Function Pump
How to Adjust the Function Pump Standby Pressure
How to Adjust the Function Pump Pressure Compensator
How to Prime the Drive Pump
8-1 Function Manifold Components
8-2 Valve Adjustments - Function Manifold
8-3 Jib Boom Manifold
8-4 Platform Manifold
8-5 Flow Control Mainfold
8-6 Function Enable Valve
8-7 Turntable Rotation Manifold
8-8 Steer and Axle Manifold
8-9 Valve Adjustments - Steer and Axle Manifold
8-10 Traction Manifold Components
8-11 Valve Adjustments - Traction Manifold
8-12 Generator Manifold Component
Turntable Rotation Components
9-1 Turntable Rotation Assembly
How to Adjust the Turntable Rotation Gear Backlash
9-2 Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
How to Calibrate a Replacement Steer Sensor
How to Calibrate All Steer Sensors
10-2 Steer Cylinders
10-3 Axle Extension Cylinders
10-4 Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
Section 4. FAULT CODES
Control System Fault Codes
Deutz TD 2.9 L4 Engine Fault Codes
Perkins 854F-34T Engine Fault Code
Section 5. SCHEMATICS
Limit Switches and Angle Sensors
Circuit Connector Legend
Drive Chassis and Platform Controller Pin Legend
Safety Controller Pin Legend
Turntable Controller Pin Legend
Telematics Connector Pin Legend
VEC Module - Deutz TD2011L04i and Perkins 1104D-44T Models
VEC Module - Deutz TD2.9 Models
VEC Module - Perkins 854F Models
Electrical Symbols Legend
Hydraulic Symbols Legend
Perkins 1104D-44T Engine Electrical Schematic- View 1
Perkins 1104D-44T Engine Electrical Schematic- View 2
Perkins 854F-34T Engine Electrical Schematic- View 1
Perkins 854F-34T Engine Electrical Schematic- View 2
Perkins 854F-34T Engine Harness
Deutz TD2.9 Engine Electrical Schematic- View 1
Deutz TD2.9 Engine Electrical Schematic- View 2
Deutz TD2.9 Engine Harness
Contact Alarm Schematic
Generator Wiring Diagram- ANSI
Generator Wiring Diagram- AUS
Electrical Schematic
---------------------------
Content for Parts List Manual:
How to Read Your Serial Number
Service Parts Fax Order Form
001 Parts Stocking List
001.1 Parts Stocking List
101.1 Decals with Words, Hydraulic Tank Side
102.1 Decals with Words, Hydraulic Tank Side (chassis)
103.1 Decals with Words, Engine Side
104.1 Decals with Words, Engine Side (chassis)
105.1 Decals with Words, Boom
106.1 Decals with Words, Platform
107.1 Decals with Symbols, Hydraulic Tank Side
108.1 Decals with Symbols, Hydraulic Tank Side (chassis)
109.1 Decals with Symbols, Engine Side
110.1 Decals with Symbols, Engine Side (chassis)
111.1 Decals with Symbols, Boom
112.1 Decals with Symbols, Platform
Content for Service Manual:
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1. SAFETY RULES
General Safety Rules
Section 2. SPECIFICATIONS
Machine Specifications
Hydraulic Oil Specifications
Hydraulic Component Specifications
Deutz TD 2.9 Engine Specifications
Deutz TD2011L04i Engine Specifications
Perkins 854F-34T Engine Specifications
Perkins 1104D-44T Engine Specifications
Machine Torque Specifications
Performance Specifications
Hydraulic Hose and Fitting Torque Specifications
Section 3. REPAIR PROCEDURES
1-1 Platform Circuit Board
How to Remove the LED Circuit Board
1-2 Joysticks - How to Calibrate a Joystick
How to Reset a Proportional Valve Coil Default
How to Set the Function Thresholds and Default Functions Speeds
How to Adjust the Function Speeds
How to Adjust the Function Ramp Rate Setting
2-2 Platform Leveling Cylinder
2-3 Platform Rotator
How to Bleed the Platform Rotator
2-4 Platform Level Sensor - How to Calibrate the Platform Level Sensor
2-5 Platform Overload System
How to Calibrate the Platform Overload System
How to Perform a Zero Load Cell Calibration
How to Replace the Platform Overload Load Cell
2-6 Platform Overload Recovery Message
3-1 Jib Boom Cable Track
How to Repair the Cable Track
3-3 Jib Boom Lift Cylinder
3-4 Jib Boom Level Cylinder
3-5 Jib Boom Extension Cylinder
3-6 Jib Boom Bellcrank Angle Sensor - How to Calibrate the Jib Boom Bellcrank Angle Sensor
4-1 Primary Boom Cable Track
How to Repair the Primary Boom Cable Track
4-2 Secondary Boom Cable Track
How to Repair the Secondary Boom Cable Track
4-4 Primary Boom Lift Cylinder
4-5 Secondary Boom Lift Cylinder
4-6 Primary Boom Extension Cylinder
4-7 Secondary Boom Extension Cylinders
4-8 Primary Boom Angle Sensor - How to Calibrate the Primary Boom Angle Sensor
4-9 Secondary Boom Angle Sensor - How to Calibrate the Secondary Boom Angle Sensor
How to Install the Flex Plate
6-1 Bypass/Recovery Key Switch
How to Use the Recovery Mode
6-4 Full Machine Calibration
How to Prime the Function Pump
How to Adjust the Function Pump Standby Pressure
How to Adjust the Function Pump Pressure Compensator
How to Prime the Drive Pump
8-1 Function Manifold Components
8-2 Valve Adjustments - Function Manifold
8-3 Jib Boom Manifold
8-4 Platform Manifold
8-5 Flow Control Mainfold
8-6 Function Enable Valve
8-7 Turntable Rotation Manifold
8-8 Steer and Axle Manifold
8-9 Valve Adjustments - Steer and Axle Manifold
8-10 Traction Manifold Components
8-11 Valve Adjustments - Traction Manifold
8-12 Generator Manifold Component
Turntable Rotation Components
9-1 Turntable Rotation Assembly
How to Adjust the Turntable Rotation Gear Backlash
9-2 Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
How to Calibrate a Replacement Steer Sensor
How to Calibrate All Steer Sensors
10-2 Steer Cylinders
10-3 Axle Extension Cylinders
10-4 Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
Section 4. FAULT CODES
Control System Fault Codes
Deutz TD 2.9 L4 Engine Fault Codes
Perkins 854F-34T Engine Fault Code
Section 5. SCHEMATICS
Limit Switches and Angle Sensors
Circuit Connector Legend
Drive Chassis and Platform Controller Pin Legend
Safety Controller Pin Legend
Turntable Controller Pin Legend
Telematics Connector Pin Legend
VEC Module - Deutz TD2011L04i and Perkins 1104D-44T Models
VEC Module - Deutz TD2.9 Models
VEC Module - Perkins 854F Models
Electrical Symbols Legend
Hydraulic Symbols Legend
Perkins 1104D-44T Engine Electrical Schematic- View 1
Perkins 1104D-44T Engine Electrical Schematic- View 2
Perkins 854F-34T Engine Electrical Schematic- View 1
Perkins 854F-34T Engine Electrical Schematic- View 2
Perkins 854F-34T Engine Harness
Deutz TD2.9 Engine Electrical Schematic- View 1
Deutz TD2.9 Engine Electrical Schematic- View 2
Deutz TD2.9 Engine Harness
Contact Alarm Schematic
Generator Wiring Diagram- ANSI
Generator Wiring Diagram- AUS
Electrical Schematic
---------------------------
Content for Parts List Manual:
How to Read Your Serial Number
Service Parts Fax Order Form
001 Parts Stocking List
001.1 Parts Stocking List
101.1 Decals with Words, Hydraulic Tank Side
102.1 Decals with Words, Hydraulic Tank Side (chassis)
103.1 Decals with Words, Engine Side
104.1 Decals with Words, Engine Side (chassis)
105.1 Decals with Words, Boom
106.1 Decals with Words, Platform
107.1 Decals with Symbols, Hydraulic Tank Side
108.1 Decals with Symbols, Hydraulic Tank Side (chassis)
109.1 Decals with Symbols, Engine Side
110.1 Decals with Symbols, Engine Side (chassis)
111.1 Decals with Symbols, Boom
112.1 Decals with Symbols, Platform
