This is the Highly Detailed factory service repair manual for the Still R70-20 bis 45 Series R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043 Fork Truck, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. Still R70-20 bis 45 Series R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043 Fork Truck Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Covered Models:
R7012
R7013
R7015
R7016
R7023
R7024
R7041
R7042
R7043
Service Repair Manual Covers:
01. Chassis Frame and Counterweight
02. Steer Axle
Technical Data for Maintenance Service
Steer Axle - Construction
Steer Axle removal & installation
Wheel Hub - Removal & Dismantling
Wheel Hub - Reassembling and Installation
Checking the steering angles
Wheel angle stop adjustment
Stub axle removal and installation
Track rod and steer cylinder bearing at stub axle
Track rod bearing on steering bell crank
Steer cylinder mounting at axle beam
Bell crank mounting
03. Power Axle
Technical Data for Maintenance service
Power Axle / Description
Spur-type reduction gearbox / Sectional view
Power axle removal and installation
Wheel hub removal and installation
Half -shaft removal and installation
04. Wheels and Tyres
06. Steering
Technical Data for Maintenance Service
Steering - Operation
Steering unit removal
Steering unit installation
Checking the hydraulic oil pressure
Steer cylinder - Dismantling
Steer cylinder - Reassembling
Priority valve
Repairing or cleaning the priority valve
07. Hydraulic-Servo-Brake
Technical Data for Maintenance Service
Mechanical configuration
Operation of automatic adjuster
Brake shoe replacement and basic adjustment
Turning out the inside diameter of the brake drums
on a lathe in the event of wear
Master cylinder
Parkingbrake adjustment
08. Electrical Installation
Technical Data for Maintenance Service
Mechanical configuration of electrical installation
General description, Method of operation
Testing the insulation resistance (earthing)
Driving controls
- Keyswitch
- Directional control switch
- Electronic start delay unit
- Instrument panel
- Warning horn / Horn button
-Travel sender unit
- Foot brake switch / Parking brake switch
Tachogenerator
Current sensor
Speed (rpm) sensor
Alternator
Starter batteries
Truck wiring
Fuses
Contactor panel assembly
- Contactor
-Relays
- Logic card drive control
- Power board (or unit)
Pc.b. servomotor
Servomotor injection pump
Angle of rotation sensor, hydraulics
10. Hydraulic System
Technical Data for Maintenance Service
Operation of Lift and Tilt Hydraulics
Directional Contol Valve block complete
with operating levers
Directional Control Valve block
Directional Control Valve block
Directional Control Valve block
Directional Control Valve
Directional Control Valve
Directional Control Valve
Directional Control Valve block
Directional Control Valve block
Anti-cavitation Valve
Hydraulic Pump
Hydraulic Pump Drive
Hydraulic Tank
Hydraulic Tank
Return Line Filter
Hydraulic fittings & unions
Speeds
Hydraulic Circuit Diagram
11. Drive Motor
Technical Data for Maintenance Service
Drive-motor
Drive motor, construction
Wiring diagram
Neutral plane or zone
Posisiton of motor terminals
Inspecting and changing the motor brushes
Brush spring tension
Drive motor removal
Drive motor installation
Drive motor - Dismantling
Drive motor reassembly
Generator
Generator, type
Wiring diagram
Neutral plane or zone
Position of generator terminals
Inspecting and changing the carbon brushes
Brush spring tension
Generator removal
Generator installation
Generator- Dismantling
Generator reassembly
External fan cooling
Description
Fan removal
Fan installation
Adjusting V-belt tension
Replacing the V-belt
Clean air filter
Fan - Dismantling
Fan - Reassembling
Thermal monitoring
Thermal switch in drive motor
Operation of the thermal switch
Checking the thermal switch
Checking temperature warni ng light as well as the leads
in the truck
Changing the thermal switch
General hints
Insulation resistance
Measuring insulation resistance
Turning down the commutator a lathe
Minimum permissible commutator diameter
Undercutting the mica
13. Pressure Regulator Unit I and II
Pressure Regulator Unit I and II - Operation
Pressure Regulator Unit
Pressure limiting valve
Pressure gauge
Directional control valve block
Fitting restrictors
This is the Highly Detailed factory service repair manual for the Still R70-20 bis 45 Series R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043 Fork Truck, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. Still R70-20 bis 45 Series R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043 Fork Truck Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Covered Models:
R7012
R7013
R7015
R7016
R7023
R7024
R7041
R7042
R7043
Service Repair Manual Covers:
01. Chassis Frame and Counterweight
02. Steer Axle
Technical Data for Maintenance Service
Steer Axle - Construction
Steer Axle removal & installation
Wheel Hub - Removal & Dismantling
Wheel Hub - Reassembling and Installation
Checking the steering angles
Wheel angle stop adjustment
Stub axle removal and installation
Track rod and steer cylinder bearing at stub axle
Track rod bearing on steering bell crank
Steer cylinder mounting at axle beam
Bell crank mounting
03. Power Axle
Technical Data for Maintenance service
Power Axle / Description
Spur-type reduction gearbox / Sectional view
Power axle removal and installation
Wheel hub removal and installation
Half -shaft removal and installation
04. Wheels and Tyres
06. Steering
Technical Data for Maintenance Service
Steering - Operation
Steering unit removal
Steering unit installation
Checking the hydraulic oil pressure
Steer cylinder - Dismantling
Steer cylinder - Reassembling
Priority valve
Repairing or cleaning the priority valve
07. Hydraulic-Servo-Brake
Technical Data for Maintenance Service
Mechanical configuration
Operation of automatic adjuster
Brake shoe replacement and basic adjustment
Turning out the inside diameter of the brake drums
on a lathe in the event of wear
Master cylinder
Parkingbrake adjustment
08. Electrical Installation
Technical Data for Maintenance Service
Mechanical configuration of electrical installation
General description, Method of operation
Testing the insulation resistance (earthing)
Driving controls
- Keyswitch
- Directional control switch
- Electronic start delay unit
- Instrument panel
- Warning horn / Horn button
-Travel sender unit
- Foot brake switch / Parking brake switch
Tachogenerator
Current sensor
Speed (rpm) sensor
Alternator
Starter batteries
Truck wiring
Fuses
Contactor panel assembly
- Contactor
-Relays
- Logic card drive control
- Power board (or unit)
Pc.b. servomotor
Servomotor injection pump
Angle of rotation sensor, hydraulics
10. Hydraulic System
Technical Data for Maintenance Service
Operation of Lift and Tilt Hydraulics
Directional Contol Valve block complete
with operating levers
Directional Control Valve block
Directional Control Valve block
Directional Control Valve block
Directional Control Valve
Directional Control Valve
Directional Control Valve
Directional Control Valve block
Directional Control Valve block
Anti-cavitation Valve
Hydraulic Pump
Hydraulic Pump Drive
Hydraulic Tank
Hydraulic Tank
Return Line Filter
Hydraulic fittings & unions
Speeds
Hydraulic Circuit Diagram
11. Drive Motor
Technical Data for Maintenance Service
Drive-motor
Drive motor, construction
Wiring diagram
Neutral plane or zone
Posisiton of motor terminals
Inspecting and changing the motor brushes
Brush spring tension
Drive motor removal
Drive motor installation
Drive motor - Dismantling
Drive motor reassembly
Generator
Generator, type
Wiring diagram
Neutral plane or zone
Position of generator terminals
Inspecting and changing the carbon brushes
Brush spring tension
Generator removal
Generator installation
Generator- Dismantling
Generator reassembly
External fan cooling
Description
Fan removal
Fan installation
Adjusting V-belt tension
Replacing the V-belt
Clean air filter
Fan - Dismantling
Fan - Reassembling
Thermal monitoring
Thermal switch in drive motor
Operation of the thermal switch
Checking the thermal switch
Checking temperature warni ng light as well as the leads
in the truck
Changing the thermal switch
General hints
Insulation resistance
Measuring insulation resistance
Turning down the commutator a lathe
Minimum permissible commutator diameter
Undercutting the mica
13. Pressure Regulator Unit I and II
Pressure Regulator Unit I and II - Operation
Pressure Regulator Unit
Pressure limiting valve
Pressure gauge
Directional control valve block
Fitting restrictors
