Land Rover Range Rover Classic Workshop Manual

Land Rover Range Rover Classic Workshop Manual

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  • Model
    57
  • Manufactured by
    Range Rover

Range Rover Classic (LH code chassis for Range Rover or LJ for discovery) uses one of the following engines as a standard engine: 300Tdi (code F) or V8i Petrol (code V) with a R380 Borg-Warner transfer case, engine capacity are informed as the following:

3.9 Litre: 35D. - 9.35:1 compression, manual transmission; 36D. - 9.35:1 compression, automatic transmission; 37D. - 8.13:1 compression, manual transmission; 38D. - 8.13: 1 compression, automatic transmission

4.2 Litre: 40D. - 8.94:1 compression, automatic transmission

This workshop manual covers vehicles from 1995 model year onwards. Amendments and additional pages will be issued to ensure that the manual covers latest models. Amendments and additions will be identified by the addition of a dated footer at the bottom of the page.

01 INTRODUCTION [ INFORMATION INTRODUCTION DIMENSIONS REFERENCES REPAIRS AND REPLACEMENTS POISONOUS SUBSTANCES FUEL HANDLING PRECAUTIONS SYNTHETIC RUBBER RECOMMENDED SEALANTS USED ENGINE OIL ACCESSORIES AND CONVERSIONS WHEELS AND TYRES STEAM CLEANING SPECIFICATION SPECIAL SERVICE TOOLS COPYRIGHT JACKING HYDRAULIC VEHICLE RAMP (FOUR POST) TWO POST VEHICLE RAMPS DYNAMOMETER TESTING - NON ANTI-LOCK BRAKE VEHICLES DYNAMOMETER TESTING - VEHICLES WITH ANTI-LOCK BRAKES (ABS) TOWING TRANSPORTING THE VEHICLE BY TRAILER JUMP STARTING ABBREVIATIONS AND SYMBOLS USED IN THIS MANUAL CROSS REFERENCE OF EMISSION SYSTEM TERMINOLOGY VEHICLE IDENTIFICATION NUMBER (VIN) LOCATION OF IDENTIFICATION NUMBERS FAULT DIAGNOSTIC EQUIPMENT READING THIS MANUAL ]

04 - GENERAL SPECIFICATION DATA [ INFORMATION ENGINE - V8 ENGINE - 300Tdi FUEL SYSTEM - V8 Engine FUEL SYSTEM - 300Tdi Engine COOLING SYSTEM - V8 ENGINE COOLING SYSTEM - 300Tdi ENGINE TRANSMISSION SHIFT SPEED SPECIFICATION - AUTOMATIC ZF4HP22 GEARBOX STEERING SUSPENSION SHOCK ABSORBERS ROAD SPRING DATA BRAKES WHEELS AND TYRES AIR CONDITIONING WIPER MOTORS ELECTRICAL REPLACEMENT BULBS VEHICLE WEIGHTS AND PAYLOAD VEHICLE DIMENSIONS TYRE PRESSURES ]

05 - ENGINE TUNING DATA [ INFORMATION ENGINE - 3.9 V8 ENGINE - 4.2 V8 ENGINE - 300Tdi ]

06 - TORQUE WRENCH SETTINGS [ INFORMATION ENGINE - 300Tdi ENGINE - 3.9 V8 ENGINE - 4.2 V8 ]

07 - GENERAL FITTING REMINDERS [ INFORMATION GENERAL FITTING REMINDERS PRECAUTIONS AGAINST DAMAGE SAFETY PRECAUTIONS PREPARATION DISMANTLING INSPECTION-GENERAL BALL AND ROLLER BEARINGS OIL SEALS JOINTS AND JOINT FACES FLEXIBLE HYDRAULIC PIPES, HOSES FUEL SYSTEM HOSES METRIC BOLT IDENTIFICATION METRIC NUT IDENTIFICATION KEYS AND KEYWAYS TAB WASHERS SPLIT PINS NUTS LOCKING WIRE SCREW THREADS UNIFIED THREAD IDENTIFICATION ]

09 - LUBRICANTS, FLUIDS AND CAPACITIES [ INFORMATION RECOMMENDED LUBRICANTS AND FLUIDS - USA VEHICLES RECOMMENDED LUBRICANTS AND FLUIDS LUBRICATION PRACTICE CAPACITIES ANTI-FREEZE FUEL REQUIREMENTS RECOMMENDED FUEL ]

10 - MAINTENANCE [ MAINTENANCE SERVICE SCHEDULE VEHICLE INTERIOR VEHICLE EXTERIOR UNDER BONNET [HOOD] MAINTENANCE UNDER VEHICLE MAINTENANCE RECOMMENDED SERVICE ITEMS ]

12 - ENGINE - Tdi [ REPAIR DRIVE BELT INFORMATION DRIVE BELT RENEW COMPRESSOR DRIVE BELT ENGINE CRANKSHAFT PULLEY FRONT COVER PLATE CAMSHAFT DRIVE BELT AND GEARS FRONT COVER/TIMING GEAR HOUSING GASKET OIL SUMP OIL PICK-UP STRAINER FLYWHEEL CRANKSHAFT REAR OIL SEAL CRANKSHAFT BEARING BUSH FLYWHEEL HOUSING OIL FILTER OIL TEMPERATURE CONTROL VALVE OIL FILTER HEAD GASKET CYLINDER HEAD GASKET VACUUM PUMP GENERATOR SPECIFICATIONS, TORQUE TORQUE VALUES ]

12 - ENGINE - V8i [ DESCRIPTION AND OPERATION DESCRIPTION FAULT DIAGNOSIS ENGINE OIL PRESSURE TEST CYLINDER COMPRESSION - TEST ENGINE NOISES ENGINE STARTING PROBLEMS ENGINE RUNNING PROBLEMS REPAIR DRIVE BELT DRIVE BELT RENEW DRIVE BELT - CHECK TENSION DRIVE BELT TENSIONER CYLINDER HEAD GASKETS - RENEW CYLINDER HEADS - RENEW ROCKER COVER - RIGHT HAND - RENEW ROCKER COVER - LEFT HAND - RENEW ROCKER SHAFT RENEW HYDRAULIC TAPPETS RENEW CRANKSHAFT PULLEY ASSEMBLY FRONT COVER OIL SEAL - RENEW FRONT COVER GASKET TIMING CHAIN AND CHAINWHEELS FLYWHEEL FLEXIBLE DRIVE PLATE AND RING GEAR CRANKSHAFT REAR OIL SEAL ENGINE OIL SUMP SPECIFICATIONS, TORQUE TORQUE VALUES SERVICE TOOLS ENGINE ]

17 - EMISSION CONTROL [ DESCRIPTION AND OPERATION EMISSION CONTROL EXHAUST SYSTEM EVAPORATIVE CONTROL SYSTEM FAULT DIAGNOSIS TESTING EVAPORATIVE EMISSION CONTROL REPAIR POSITIVE CRANKCASE VENTILATION AIR INTAKE FILTER POSITIVE CRANKCASE VENTILATION BREATHER FILTER LAMBDA (OXYGEN) SENSOR PURGE CONTROL VALVE CHARCOAL CANISTER ]

19 - FUEL SYSTEM - Tdi [ DESCRIPTION AND OPERATION DESCRIPTION FUEL SYSTEM LAYOUT FUEL SYSTEM COMPONENT LOCATION OPERATION ADJUSTMENT THROTTLE CABLE EGR THROTTLE POSITION SENSOR LOW AND HIGH IDLE SPEED CHECK TURBOCHARGER BOOST PRESSURE REPAIR TANK SENDER UNIT THROTTLE CABLE INTAKE HOSE TURBOCHARGER TURBOCHARGER OIL FEED PIPE TURBOCHARGER OIL DRAIN PIPE TURBOCHARGER ACTUATOR TURBOCHARGER AND GASKET FUEL LIFT PUMP FUEL FILTER ELEMENT INTERCOOLER GLOW PLUGS EGR VALVE GLOW PLUG CONTROL UNIT EGR CONTROL UNIT EGR THROTTLE POSITION SENSOR INJECTORS FUEL INJECTION PUMP AND TIMING VEHICLE SPEED SENSOR COOLANT TEMPERATURE SENSOR ]


Range Rover Classic (LH code chassis for Range Rover or LJ for discovery) uses one of the following engines as a standard engine: 300Tdi (code F) or V8i Petrol (code V) with a R380 Borg-Warner transfer case, engine capacity are informed as the following:

3.9 Litre: 35D. - 9.35:1 compression, manual transmission; 36D. - 9.35:1 compression, automatic transmission; 37D. - 8.13:1 compression, manual transmission; 38D. - 8.13: 1 compression, automatic transmission

4.2 Litre: 40D. - 8.94:1 compression, automatic transmission

This workshop manual covers vehicles from 1995 model year onwards. Amendments and additional pages will be issued to ensure that the manual covers latest models. Amendments and additions will be identified by the addition of a dated footer at the bottom of the page.

01 INTRODUCTION [ INFORMATION INTRODUCTION DIMENSIONS REFERENCES REPAIRS AND REPLACEMENTS POISONOUS SUBSTANCES FUEL HANDLING PRECAUTIONS SYNTHETIC RUBBER RECOMMENDED SEALANTS USED ENGINE OIL ACCESSORIES AND CONVERSIONS WHEELS AND TYRES STEAM CLEANING SPECIFICATION SPECIAL SERVICE TOOLS COPYRIGHT JACKING HYDRAULIC VEHICLE RAMP (FOUR POST) TWO POST VEHICLE RAMPS DYNAMOMETER TESTING - NON ANTI-LOCK BRAKE VEHICLES DYNAMOMETER TESTING - VEHICLES WITH ANTI-LOCK BRAKES (ABS) TOWING TRANSPORTING THE VEHICLE BY TRAILER JUMP STARTING ABBREVIATIONS AND SYMBOLS USED IN THIS MANUAL CROSS REFERENCE OF EMISSION SYSTEM TERMINOLOGY VEHICLE IDENTIFICATION NUMBER (VIN) LOCATION OF IDENTIFICATION NUMBERS FAULT DIAGNOSTIC EQUIPMENT READING THIS MANUAL ]

04 - GENERAL SPECIFICATION DATA [ INFORMATION ENGINE - V8 ENGINE - 300Tdi FUEL SYSTEM - V8 Engine FUEL SYSTEM - 300Tdi Engine COOLING SYSTEM - V8 ENGINE COOLING SYSTEM - 300Tdi ENGINE TRANSMISSION SHIFT SPEED SPECIFICATION - AUTOMATIC ZF4HP22 GEARBOX STEERING SUSPENSION SHOCK ABSORBERS ROAD SPRING DATA BRAKES WHEELS AND TYRES AIR CONDITIONING WIPER MOTORS ELECTRICAL REPLACEMENT BULBS VEHICLE WEIGHTS AND PAYLOAD VEHICLE DIMENSIONS TYRE PRESSURES ]

05 - ENGINE TUNING DATA [ INFORMATION ENGINE - 3.9 V8 ENGINE - 4.2 V8 ENGINE - 300Tdi ]

06 - TORQUE WRENCH SETTINGS [ INFORMATION ENGINE - 300Tdi ENGINE - 3.9 V8 ENGINE - 4.2 V8 ]

07 - GENERAL FITTING REMINDERS [ INFORMATION GENERAL FITTING REMINDERS PRECAUTIONS AGAINST DAMAGE SAFETY PRECAUTIONS PREPARATION DISMANTLING INSPECTION-GENERAL BALL AND ROLLER BEARINGS OIL SEALS JOINTS AND JOINT FACES FLEXIBLE HYDRAULIC PIPES, HOSES FUEL SYSTEM HOSES METRIC BOLT IDENTIFICATION METRIC NUT IDENTIFICATION KEYS AND KEYWAYS TAB WASHERS SPLIT PINS NUTS LOCKING WIRE SCREW THREADS UNIFIED THREAD IDENTIFICATION ]

09 - LUBRICANTS, FLUIDS AND CAPACITIES [ INFORMATION RECOMMENDED LUBRICANTS AND FLUIDS - USA VEHICLES RECOMMENDED LUBRICANTS AND FLUIDS LUBRICATION PRACTICE CAPACITIES ANTI-FREEZE FUEL REQUIREMENTS RECOMMENDED FUEL ]

10 - MAINTENANCE [ MAINTENANCE SERVICE SCHEDULE VEHICLE INTERIOR VEHICLE EXTERIOR UNDER BONNET [HOOD] MAINTENANCE UNDER VEHICLE MAINTENANCE RECOMMENDED SERVICE ITEMS ]

12 - ENGINE - Tdi [ REPAIR DRIVE BELT INFORMATION DRIVE BELT RENEW COMPRESSOR DRIVE BELT ENGINE CRANKSHAFT PULLEY FRONT COVER PLATE CAMSHAFT DRIVE BELT AND GEARS FRONT COVER/TIMING GEAR HOUSING GASKET OIL SUMP OIL PICK-UP STRAINER FLYWHEEL CRANKSHAFT REAR OIL SEAL CRANKSHAFT BEARING BUSH FLYWHEEL HOUSING OIL FILTER OIL TEMPERATURE CONTROL VALVE OIL FILTER HEAD GASKET CYLINDER HEAD GASKET VACUUM PUMP GENERATOR SPECIFICATIONS, TORQUE TORQUE VALUES ]

12 - ENGINE - V8i [ DESCRIPTION AND OPERATION DESCRIPTION FAULT DIAGNOSIS ENGINE OIL PRESSURE TEST CYLINDER COMPRESSION - TEST ENGINE NOISES ENGINE STARTING PROBLEMS ENGINE RUNNING PROBLEMS REPAIR DRIVE BELT DRIVE BELT RENEW DRIVE BELT - CHECK TENSION DRIVE BELT TENSIONER CYLINDER HEAD GASKETS - RENEW CYLINDER HEADS - RENEW ROCKER COVER - RIGHT HAND - RENEW ROCKER COVER - LEFT HAND - RENEW ROCKER SHAFT RENEW HYDRAULIC TAPPETS RENEW CRANKSHAFT PULLEY ASSEMBLY FRONT COVER OIL SEAL - RENEW FRONT COVER GASKET TIMING CHAIN AND CHAINWHEELS FLYWHEEL FLEXIBLE DRIVE PLATE AND RING GEAR CRANKSHAFT REAR OIL SEAL ENGINE OIL SUMP SPECIFICATIONS, TORQUE TORQUE VALUES SERVICE TOOLS ENGINE ]

17 - EMISSION CONTROL [ DESCRIPTION AND OPERATION EMISSION CONTROL EXHAUST SYSTEM EVAPORATIVE CONTROL SYSTEM FAULT DIAGNOSIS TESTING EVAPORATIVE EMISSION CONTROL REPAIR POSITIVE CRANKCASE VENTILATION AIR INTAKE FILTER POSITIVE CRANKCASE VENTILATION BREATHER FILTER LAMBDA (OXYGEN) SENSOR PURGE CONTROL VALVE CHARCOAL CANISTER ]

19 - FUEL SYSTEM - Tdi [ DESCRIPTION AND OPERATION DESCRIPTION FUEL SYSTEM LAYOUT FUEL SYSTEM COMPONENT LOCATION OPERATION ADJUSTMENT THROTTLE CABLE EGR THROTTLE POSITION SENSOR LOW AND HIGH IDLE SPEED CHECK TURBOCHARGER BOOST PRESSURE REPAIR TANK SENDER UNIT THROTTLE CABLE INTAKE HOSE TURBOCHARGER TURBOCHARGER OIL FEED PIPE TURBOCHARGER OIL DRAIN PIPE TURBOCHARGER ACTUATOR TURBOCHARGER AND GASKET FUEL LIFT PUMP FUEL FILTER ELEMENT INTERCOOLER GLOW PLUGS EGR VALVE GLOW PLUG CONTROL UNIT EGR CONTROL UNIT EGR THROTTLE POSITION SENSOR INJECTORS FUEL INJECTION PUMP AND TIMING VEHICLE SPEED SENSOR COOLANT TEMPERATURE SENSOR ]