The 2012 Kia Cerato service repair workshop manual provides comprehensive repair and maintenance documentation for the second generation TD series compact car. Covering both 1.6-liter and 2.0-liter DOHC engines with dual CVVT this manual includes engine service procedures 6-speed manual and automatic transmission service multi-link rear suspension alignment brake system diagnostics with ABS and ESC complete electrical wiring diagrams and electronic system diagnostic procedures. This manual reflects the more advanced technology of the 2012 Cerato including electronic throttle control electric power steering and advanced engine management systems.
2012 Kia Cerato Service Repair Workshop Manual
VEHICLE AND EQUIPMENT INTRODUCTION:
The 2012 Kia Cerato was part of the second generation TD series produced from 2009 through 2013 in most markets. Known as the Kia Forte in North America and some other regions the Cerato represented Kias growing ambitions in the compact car segment. By 2012 Kia had invested heavily in design engineering and quality improvements under the direction of then-design chief Peter Schreyer giving the Cerato a much more premium appearance than earlier Kia models.
The 2012 Cerato was available with a range of engines including a 1.6-liter DOHC inline-four with dual CVVT continuous variable valve timing for improved efficiency and a 2.0-liter DOHC inline-four offering more power for higher trim levels. The 2.0-liter engine produced approximately 156 HP and was paired with either a 6-speed manual or a 6-speed automatic transmission with manual shift mode. Both transmission options represented significant advances over the 4-speed and 5-speed units used in previous generations.
The chassis featured independent front suspension with MacPherson struts and a multi-link rear suspension providing better ride quality and handling balance than the torsion beam rear axle of earlier generations. Electric power steering replaced hydraulic assistance improving fuel efficiency and providing variable assist based on vehicle speed. The brake system used ventilated front discs with solid rear discs on most variants offering improved braking performance and fade resistance.
SERVICE AND REPAIR SCOPE:
- Engine oil and filter replacement with synthetic oil specification and capacity
- Spark plug replacement with long-life iridium plug specification
- Drive belt routing and auto-tensioner inspection
- Engine air filter and cabin air filter replacement
- Fuel filter in-tank specification replacement interval and access procedure
- Throttle body electronic cleaning and relearn procedure
- Electronic throttle body calibration after cleaning
- Fuel injector electrical testing and cleaning procedure
- Ignition coil on-plug testing and replacement
- Mass airflow sensor cleaning specification
- Oxygen sensor heater circuit testing and sensor response specification
- Coolant replacement with long-life coolant specification and capacity
- Radiator drain plug location and system bleed procedure
- Water pump inspection and replacement with timing service
- Engine mount hydraulic mount fluid leak inspection and replacement
- Clutch hydraulic system service concentric slave cylinder specification
- Transmission fluid service 6-speed manual gear oil specification
- Automatic transmission fluid type ATF SP-IV specification and check procedure
- CV axle joint play inspection and boot clamp replacement
- Multi-link rear suspension control arm bushing inspection
- Rear suspension toe link adjustment specification
- Electric power steering diagnostic port location and calibration
- Brake pad wear sensor function and replacement
- Rear brake pad replacement with electronic parking brake service mode where equipped
- ABS hydraulic control module diagnostic port and fault code retrieval
- Electronic stability control ESC calibration procedure
- Airbag system diagnostic connector location and fault code reading
- Body control module BCM fuse and relay panel identification
- Key fob battery replacement and programming procedure
TECHNICAL SPECIFICATIONS:
- Engine 1.6L: DOHC 16-valve Gamma inline-4 with dual CVVT 1591 cc approximately 123 HP
- Engine 2.0L: DOHC 16-valve Theta II inline-4 with dual CVVT 1975 cc approximately 156 HP
- Compression ratio 1.6L: 10.5:1
- Compression ratio 2.0L: 10.5:1
- Maximum torque 2.0L: 194 Nm at 4300 RPM
- Transmission manual: 6-speed close-ratio
- Transmission automatic: 6-speed with Shiftronic manual mode
- Drivetrain: Front-wheel drive transverse engine
- Front suspension: MacPherson strut with coil springs and stabilizer bar
- Rear suspension: Multi-link independent with coil springs
- Steering: Motor-driven power steering MDPS
- Front brake: Ventilated disc 280 mm
- Rear brake: Solid disc 262 mm or drum on base trim
- ABS with EBD and brake assist standard
- Wheelbase: 2650 mm
- Curb weight: approximately 1250-1350 kg depending on trim
- Fuel tank capacity: 52 liters
DIAGNOSTIC INFORMATION:
- OBD-II code P0300 misfire: verify spark plug condition check ignition coil swap test measure cylinder compression test fuel injector flow rate
- OBD-II code P0420 catalyst: compare upstream and downstream O2 sensor waveforms check for exhaust leak verify fuel pressure for rich condition test engine for misfire
- Automatic transmission harsh 1-2 shift: check ATF level with procedure at operating temperature scan for transmission fault codes test shift solenoid valve body
- Electric power steering warning light: retrieve EPS diagnostic codes check steering angle sensor calibration verify battery voltage at EPS module
- Brake pedal low: check brake pad thickness inspect brake disc groove measure brake fluid level verify brake booster function
- AC not cold enough: check refrigerant charge with high and low side pressures inspect condenser for debris test blend door actuator operation
ILLUSTRATIONS AND DIAGRAMS INCLUDED:
- Theta II and Gamma engine cross-sections with CVVT mechanism detail
- Timing chain diagram with tensioner guide and sprocket marks
- Multi-link rear suspension geometry with alignment adjustment points
- Electric power steering system block diagram
- OBD-II diagnostic connector pin assignment
- Complete wiring harness diagrams by system grouping
- Body control module connector pin-out chart
- HVAC system with automatic climate control sensor locations
COMPATIBILITY:
- Coverage: 2012 Kia Cerato all trim levels and engine variants
- Also known as Kia Forte TD series in North American markets
- Languages: English
- File formats: Searchable PDF
- Devices: Compatible with all PDF-capable devices
FILE PROPERTIES:
- Format: Searchable PDF
- Language: English
- Delivery: Instant digital download
- Access: Download anytime after purchase
2012 Kia Cerato Service Repair Workshop Manual
VEHICLE AND EQUIPMENT INTRODUCTION:
The 2012 Kia Cerato was part of the second generation TD series produced from 2009 through 2013 in most markets. Known as the Kia Forte in North America and some other regions the Cerato represented Kias growing ambitions in the compact car segment. By 2012 Kia had invested heavily in design engineering and quality improvements under the direction of then-design chief Peter Schreyer giving the Cerato a much more premium appearance than earlier Kia models.
The 2012 Cerato was available with a range of engines including a 1.6-liter DOHC inline-four with dual CVVT continuous variable valve timing for improved efficiency and a 2.0-liter DOHC inline-four offering more power for higher trim levels. The 2.0-liter engine produced approximately 156 HP and was paired with either a 6-speed manual or a 6-speed automatic transmission with manual shift mode. Both transmission options represented significant advances over the 4-speed and 5-speed units used in previous generations.
The chassis featured independent front suspension with MacPherson struts and a multi-link rear suspension providing better ride quality and handling balance than the torsion beam rear axle of earlier generations. Electric power steering replaced hydraulic assistance improving fuel efficiency and providing variable assist based on vehicle speed. The brake system used ventilated front discs with solid rear discs on most variants offering improved braking performance and fade resistance.
SERVICE AND REPAIR SCOPE:
- Engine oil and filter replacement with synthetic oil specification and capacity
- Spark plug replacement with long-life iridium plug specification
- Drive belt routing and auto-tensioner inspection
- Engine air filter and cabin air filter replacement
- Fuel filter in-tank specification replacement interval and access procedure
- Throttle body electronic cleaning and relearn procedure
- Electronic throttle body calibration after cleaning
- Fuel injector electrical testing and cleaning procedure
- Ignition coil on-plug testing and replacement
- Mass airflow sensor cleaning specification
- Oxygen sensor heater circuit testing and sensor response specification
- Coolant replacement with long-life coolant specification and capacity
- Radiator drain plug location and system bleed procedure
- Water pump inspection and replacement with timing service
- Engine mount hydraulic mount fluid leak inspection and replacement
- Clutch hydraulic system service concentric slave cylinder specification
- Transmission fluid service 6-speed manual gear oil specification
- Automatic transmission fluid type ATF SP-IV specification and check procedure
- CV axle joint play inspection and boot clamp replacement
- Multi-link rear suspension control arm bushing inspection
- Rear suspension toe link adjustment specification
- Electric power steering diagnostic port location and calibration
- Brake pad wear sensor function and replacement
- Rear brake pad replacement with electronic parking brake service mode where equipped
- ABS hydraulic control module diagnostic port and fault code retrieval
- Electronic stability control ESC calibration procedure
- Airbag system diagnostic connector location and fault code reading
- Body control module BCM fuse and relay panel identification
- Key fob battery replacement and programming procedure
TECHNICAL SPECIFICATIONS:
- Engine 1.6L: DOHC 16-valve Gamma inline-4 with dual CVVT 1591 cc approximately 123 HP
- Engine 2.0L: DOHC 16-valve Theta II inline-4 with dual CVVT 1975 cc approximately 156 HP
- Compression ratio 1.6L: 10.5:1
- Compression ratio 2.0L: 10.5:1
- Maximum torque 2.0L: 194 Nm at 4300 RPM
- Transmission manual: 6-speed close-ratio
- Transmission automatic: 6-speed with Shiftronic manual mode
- Drivetrain: Front-wheel drive transverse engine
- Front suspension: MacPherson strut with coil springs and stabilizer bar
- Rear suspension: Multi-link independent with coil springs
- Steering: Motor-driven power steering MDPS
- Front brake: Ventilated disc 280 mm
- Rear brake: Solid disc 262 mm or drum on base trim
- ABS with EBD and brake assist standard
- Wheelbase: 2650 mm
- Curb weight: approximately 1250-1350 kg depending on trim
- Fuel tank capacity: 52 liters
DIAGNOSTIC INFORMATION:
- OBD-II code P0300 misfire: verify spark plug condition check ignition coil swap test measure cylinder compression test fuel injector flow rate
- OBD-II code P0420 catalyst: compare upstream and downstream O2 sensor waveforms check for exhaust leak verify fuel pressure for rich condition test engine for misfire
- Automatic transmission harsh 1-2 shift: check ATF level with procedure at operating temperature scan for transmission fault codes test shift solenoid valve body
- Electric power steering warning light: retrieve EPS diagnostic codes check steering angle sensor calibration verify battery voltage at EPS module
- Brake pedal low: check brake pad thickness inspect brake disc groove measure brake fluid level verify brake booster function
- AC not cold enough: check refrigerant charge with high and low side pressures inspect condenser for debris test blend door actuator operation
ILLUSTRATIONS AND DIAGRAMS INCLUDED:
- Theta II and Gamma engine cross-sections with CVVT mechanism detail
- Timing chain diagram with tensioner guide and sprocket marks
- Multi-link rear suspension geometry with alignment adjustment points
- Electric power steering system block diagram
- OBD-II diagnostic connector pin assignment
- Complete wiring harness diagrams by system grouping
- Body control module connector pin-out chart
- HVAC system with automatic climate control sensor locations
COMPATIBILITY:
- Coverage: 2012 Kia Cerato all trim levels and engine variants
- Also known as Kia Forte TD series in North American markets
- Languages: English
- File formats: Searchable PDF
- Devices: Compatible with all PDF-capable devices
FILE PROPERTIES:
- Format: Searchable PDF
- Language: English
- Delivery: Instant digital download
- Access: Download anytime after purchase
