Edition 2.6, 10/2015
D03-05 (from WNCD0305VPAL00283)
Information on this service manual
Identification of warnings and dangers
Designated use and exemption from liability
Type labels and component numbers
Control stand overview
Overview of cabin control stand (option)
Instrument panel overview (Yanmar)
Overview of display element and switches (Perkins)
Maintenance accesses (machine with optional cabin)
Locking the control lever
Battery master switch up to serial number WNCD0305VPAL00283 (Yanmar)
Rotating beacon (option)
Opening the high-pressure circuit
Engine tightening torques
Operating hydraulics
Machine travel specifications
Coolant compound table
Fuses and relays (up to serial no. EA01931, Yanmar)
Fuses and relays (serial nos. EA01932 to EA01950, Yanmar)
Additional fuses for machine with optional cabin (Yanmar)
Fuses and relays (Perkins)
Noise levels (Yanmar)
General tightening torques
Tightening torques for hydraulic threaded fittings (dry assembly)
Tightening torques for high-resistance threaded fittings
Tightening torques for Nordlock lock washers
Dimensions model 3001 (front skip)
Dimensions model 3001s (swivel skip) (option)
Dimensions model 3001s special skip (swivel skip) (option)
Tilted height 2.2 m (86.6 in)
Dimensions model 3001 (front skip) cabin (option)
Dimensions model 3001s (swivel skip) cabin (option)
Safety-relevant parts
Fluids and lubricants (Yanmar)
Fluids and lubricants (Perkins)
Oil grades for the diesel engine, depending on temperature (Yanmar)
Oil grades for the diesel engine, depending on temperature (Perkins)
Oil grades for the hydraulic system, depending on temperature
Additional oil change and filter replacement (hydraulic system)
Important information regarding operation with biodegradable hydraulic oil
Explanation of symbols on the maintenance label
Maintenance plan (overview - Yanmar)
Maintenance plan (Perkins)
Stationary fuel pumps
Emptying the fuel tank
Draining the condensation water in the fuel tank
Bleeding the fuel system (Yanmar)
Yanmar fuel prefilter with water separator (Yanmar)
Replacing the fuel filter (Yanmar)
Fuel filter with water separator (Perkins)
Emptying the fuel filter (Perkins)
Replacing the fuel filter (Perkins)
Changing the fuel prefilter (Perkins)
Engine lubrication system
Checking the engine oil level (Yanmar)
Checking the engine oil level (Perkins)
Replacing the engine-oil filter cartridge
Engine and hydraulics cooling system
Specific safety instructions
Checking the coolant level/adding coolant
Cleaning the radiator
Replacing the filter
Checking the engine air intake (Perkins)
Replacing the cabin air filter
Checking V-belt tension
Replacing the alternator V-belt
Retensioning the alternator V-belt
Replacing the compressor V-belt (Perkins)
Retensioning the compressor V-belt (Perkins)
Replacing the crankcase breather filter
Replace the fuel-burner glow plug
Checking the hydraulic oil level
Adding hydraulic oil
Changing hydraulic oil
Wear indicator of hydraulic oil filter insert
Replacing the hydraulic oil filter element
Replace the braking system fluid
Checking hydraulic pressure lines
Overview of lubrication points
Lubrication plan for swivel skip (option)
Lubrication plan for front skip (option)
Checking the oil level and adding oil
Servicing and maintenance at regular intervals
Battery charge condition
Charging the battery
Replacing the battery
General instructions for all areas of the machine
Exterior of the machine
Cleaning the seat belt
Threaded fittings and attachments
Preparatory work before taking out of service
Maintenance if the machine is out of service for a longer period of time
Putting into operation again (Yanmar)
Putting into operation again (Perkins)
3TNV88-KNSV engine (overview)
Fuel system (up to AB)
Fuel system (from AC)
Checking and adjusting valve clearance
Tightening order for cylinder head bolts
Checking the injection nozzles
Checking the nozzle jet
Adjusting engine speed
Checking the coolant thermostat
Checking the thermal switch
Checking the coolant circuit
Engine 3TNV88-BKNSV overview (from serial no. AE310242D)
Fuel system (from serial no. AE310242D)
Perkins engine 403F-15T (overview)
Clean the diesel particulate filter
Checking/replacing the coolant thermostat
Variable displacement pump A10VG45DA
Edition 2.6, 10/2015
D03-05 (from WNCD0305VPAL00283)
Information on this service manual
Identification of warnings and dangers
Designated use and exemption from liability
Type labels and component numbers
Control stand overview
Overview of cabin control stand (option)
Instrument panel overview (Yanmar)
Overview of display element and switches (Perkins)
Maintenance accesses (machine with optional cabin)
Locking the control lever
Battery master switch up to serial number WNCD0305VPAL00283 (Yanmar)
Rotating beacon (option)
Opening the high-pressure circuit
Engine tightening torques
Operating hydraulics
Machine travel specifications
Coolant compound table
Fuses and relays (up to serial no. EA01931, Yanmar)
Fuses and relays (serial nos. EA01932 to EA01950, Yanmar)
Additional fuses for machine with optional cabin (Yanmar)
Fuses and relays (Perkins)
Noise levels (Yanmar)
General tightening torques
Tightening torques for hydraulic threaded fittings (dry assembly)
Tightening torques for high-resistance threaded fittings
Tightening torques for Nordlock lock washers
Dimensions model 3001 (front skip)
Dimensions model 3001s (swivel skip) (option)
Dimensions model 3001s special skip (swivel skip) (option)
Tilted height 2.2 m (86.6 in)
Dimensions model 3001 (front skip) cabin (option)
Dimensions model 3001s (swivel skip) cabin (option)
Safety-relevant parts
Fluids and lubricants (Yanmar)
Fluids and lubricants (Perkins)
Oil grades for the diesel engine, depending on temperature (Yanmar)
Oil grades for the diesel engine, depending on temperature (Perkins)
Oil grades for the hydraulic system, depending on temperature
Additional oil change and filter replacement (hydraulic system)
Important information regarding operation with biodegradable hydraulic oil
Explanation of symbols on the maintenance label
Maintenance plan (overview - Yanmar)
Maintenance plan (Perkins)
Stationary fuel pumps
Emptying the fuel tank
Draining the condensation water in the fuel tank
Bleeding the fuel system (Yanmar)
Yanmar fuel prefilter with water separator (Yanmar)
Replacing the fuel filter (Yanmar)
Fuel filter with water separator (Perkins)
Emptying the fuel filter (Perkins)
Replacing the fuel filter (Perkins)
Changing the fuel prefilter (Perkins)
Engine lubrication system
Checking the engine oil level (Yanmar)
Checking the engine oil level (Perkins)
Replacing the engine-oil filter cartridge
Engine and hydraulics cooling system
Specific safety instructions
Checking the coolant level/adding coolant
Cleaning the radiator
Replacing the filter
Checking the engine air intake (Perkins)
Replacing the cabin air filter
Checking V-belt tension
Replacing the alternator V-belt
Retensioning the alternator V-belt
Replacing the compressor V-belt (Perkins)
Retensioning the compressor V-belt (Perkins)
Replacing the crankcase breather filter
Replace the fuel-burner glow plug
Checking the hydraulic oil level
Adding hydraulic oil
Changing hydraulic oil
Wear indicator of hydraulic oil filter insert
Replacing the hydraulic oil filter element
Replace the braking system fluid
Checking hydraulic pressure lines
Overview of lubrication points
Lubrication plan for swivel skip (option)
Lubrication plan for front skip (option)
Checking the oil level and adding oil
Servicing and maintenance at regular intervals
Battery charge condition
Charging the battery
Replacing the battery
General instructions for all areas of the machine
Exterior of the machine
Cleaning the seat belt
Threaded fittings and attachments
Preparatory work before taking out of service
Maintenance if the machine is out of service for a longer period of time
Putting into operation again (Yanmar)
Putting into operation again (Perkins)
3TNV88-KNSV engine (overview)
Fuel system (up to AB)
Fuel system (from AC)
Checking and adjusting valve clearance
Tightening order for cylinder head bolts
Checking the injection nozzles
Checking the nozzle jet
Adjusting engine speed
Checking the coolant thermostat
Checking the thermal switch
Checking the coolant circuit
Engine 3TNV88-BKNSV overview (from serial no. AE310242D)
Fuel system (from serial no. AE310242D)
Perkins engine 403F-15T (overview)
Clean the diesel particulate filter
Checking/replacing the coolant thermostat
Variable displacement pump A10VG45DA
