Volvo Penta EGC Diagnosehandbuch (PDF)

Volvo Penta EGC Diagnosehandbuch (PDF)

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    1641 1642
  • Manufactured by
    Volvo

Do you have an problem with your Volvo Penta inboard ? We can help you with the EGC diagnostics manual just push the button BUY NOW, download the file and you can start right away.

This manual covers the following model(s):

4.3GXi-F(F), 4.3OSi-F(F)

5.0GXi-F(F), 5.0OSi-F(F)

5.7Gi-F(F), 5.7GXi-G(F)

5.7OSi-E(F), 5.7OSXi-E(F)

8.1Gi-G(F), 8.1GXi-F(F), 8.1OSi-C(F)

We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!!

The manual has the following chapters:

General Information

Intake Manifold Vacuum Testing

Gasoline Requirements

Gasoline Containing Alcohol

Crankcase Oil

Off-Season Storage

Prepare a storage mixture

Change Motor Oil and Oil Filter

Change Sterndrive Lubricant

Drain Cooling System

Preparation for Boating After Storage

Engine Break-in

Submerged Engine

20-Hour Check

Belt Tension

Positive Closed-Type Ventilation System

Troubleshooting - System Isolation

Engine Troubleshooting Guides

Engine Will Not Crank

Engine Cranks, But Will Not Start

Hard Starting - Cold Engine

Hard Starting - Hot Engine

Engine Runs Rough

Engine Noises and Vibrations

Engine Overheats

Engine Dies Out

Engine Wont Reach Operating RPM

Defective Engine Lubricating System

Low Battery Voltage After Short Storage

Abbreviations

Visual / Physical Inspection

Basic Knowledge and Tools Required

Electrostatic Discharge Damage

Engine Wiring

Engine Control Module (ECM) Self-Diagnostics

Malfunction Indicator Lamp (MIL)

Intermittent Malfunction Indicator Lamp (MIL)

Reading Diagnostic Trouble Codes (DTCs)

Service Mode

Normal Mode

On-Board Diagnostic (OBD) System Check

DLC Scan Tools

Special Tool and Equipment

Volvo Penta Diagnostic Scan Tool

DTC 0016 - Never Crank Synced At Start

DTC 0107 - MAP Low Voltage

DTC 0108 - MAP High Pressure

DTC 0111 - IAT Higher Than Expected 1

DTC 0112 - IAT Low Voltage

DTC 0113 - IAT High Voltage

DTC 0116 - ECT Higher Than Expected 1

DTC 0117 - ECT Low Voltage

DTC 0118 - ECT High Voltage

DTC 0121 - TPS 1 Lower Than TPS 2

DTC 0122 - TPS 1 Signal Voltage Low (ETC)

DTC 0122 - TPS Signal Voltage Low (IAC)

DTC 0123 - TPS 1 Signal Voltage High (ETC)

DTC 0123 - TPS Signal Voltage High (IAC)

DTC 0127 - IAT Higher Than Expected 2

DTC 0129 - BP Low Pressure

DTC 0217 - ECT Higher Than Expected 2

DTC 0219 - Maximum Governor Speed Override

DTC 0221 - TPS 1 Higher Than TPS 2

DTC 0222 - TPS 2 Low Voltage

DTC 0223 - TPS 2 High Voltage

DTC 0261 - Injector Driver 1 Open

DTC 0264 - Injector Driver 2 Open

DTC 0265 - Injector Driver 2 Shorted

DTC 0267 - Injector Driver 3 Open

DTC 0268 - Injector Driver 3 Shorted

DTC 0270 - Injector Driver 4 Open

DTC 0271 - Injector Driver 4 Shorted

DTC 0273 - Injector Driver 5 Open

DTC 0274 - Injector Driver 5 Shorted

DTC 0276 - Injector Driver 6 Open

DTC 0277 - Injector Driver 6 Shorted

DTC 0279 - Injector Driver 7 Open

DTC 0280 - Injector Driver 7 Shorted

DTC 0282 - Injector Driver 8 Open

DTC 0283 - Injector Driver 8 Shorted

DTC 0326 - Knock 1 Excessive Signal

DTC 0327 - Knock Sensor 1 Open

DTC 0331 - Knock 2 Excessive Signal

DTC 0332 - Knock Sensor 2 Open

DTC 0336 - Crank Sync Noise

DTC 0337 - Crankshaft Sensor Loss

DTC 0341 - Camshaft Sensor Noise

DTC 0342 - Camshaft Sensor Loss

DTC 0508 - IAC Ground Short

DTC 0509 - IAC Coil Open/Short

DTC 0522 - Oil Pressure Sender Low Voltage

DTC 0523 - Oil Pressure Sender High Voltage

DTC 0524 - Low Oil Pressure

DTC 0562 - System Voltage Low

DTC 0563 - System Voltage High

DTC 0601 - Flash Checksum Invalid

DTC 0604 - RAM Failure

DTC 0606 - COP Failure

DTC 0627 - Fuel Pump Relay Coil Open

DTC 0628 - Fuel Pump Relay Control Ground Short

DTC 0629 - Fuel Pump Relay Coil Short to Power

DTC 0642 - V REF #1 Voltage Low (ETC)

DTC 0642 - V REF Voltage Low (IAC)

DTC 0642 - V REF Voltage Low (IAC)

DTC 0643 - V REF #1 Voltage High (ETC)

DTC 0643 - V REF Voltage High (IAC)

DTC 0652 - V REF #2 Voltage Low

DTC 0653 - V REF #2 Voltage High

DTC 0685 - Ignition Relay Coil Open

DTC 0686 - Ignition Relay Control Ground Short

DTC 0687 - Ignition Relay Coil Short to Power

DTC 1111 - Fuel Rev Limit

DTC 1112 - Spark Rev Limit

DTC 1121 - TCP 1/2 Simultaneous Voltages Out-of-Range

DTC 1122 - TCP 1 and TCP 2 Do Not Match or IVS

DTC 1511 - Trim Sender Voltage High (2-Wire)

DTC 1511 - Trim Sender Voltage High (3-Wire)

DTC 1611 - 5V 1/2 Simultaneous Out-of-Range

DTC 1612 - RTI 1 Loss

DTC 1613 - RTI 2 Loss

DTC 1614 - RTI 3 Loss

DTC 1615 - A/D Loss

DTC 1616 - Invalid Interrupt

DTC 1628 - CAN Address Conflict Failure

DTC 1631 - Water Temperature Gauge Open/Short to Ground

DTC 1631 - Water Temperature Gauge Open/Short to Ground

DTC 1632 - Water Temperature Gauge Short to Power

DTC 1633 - Oil Pressure Gauge Open / Short to Ground

DTC 1634 - Oil Pressure Gauge Short to Power

DTC 1635 - Trim Position Gauge Open / Short to Ground

DTC 1636 - Trim Position Gauge Short to Power

DTC 1641 - Buzzer Control Ground Short

DTC 1642 - Buzzer Open


Do you have an problem with your Volvo Penta inboard ? We can help you with the EGC diagnostics manual just push the button BUY NOW, download the file and you can start right away.

This manual covers the following model(s):

4.3GXi-F(F), 4.3OSi-F(F)

5.0GXi-F(F), 5.0OSi-F(F)

5.7Gi-F(F), 5.7GXi-G(F)

5.7OSi-E(F), 5.7OSXi-E(F)

8.1Gi-G(F), 8.1GXi-F(F), 8.1OSi-C(F)

We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!!

The manual has the following chapters:

General Information

Intake Manifold Vacuum Testing

Gasoline Requirements

Gasoline Containing Alcohol

Crankcase Oil

Off-Season Storage

Prepare a storage mixture

Change Motor Oil and Oil Filter

Change Sterndrive Lubricant

Drain Cooling System

Preparation for Boating After Storage

Engine Break-in

Submerged Engine

20-Hour Check

Belt Tension

Positive Closed-Type Ventilation System

Troubleshooting - System Isolation

Engine Troubleshooting Guides

Engine Will Not Crank

Engine Cranks, But Will Not Start

Hard Starting - Cold Engine

Hard Starting - Hot Engine

Engine Runs Rough

Engine Noises and Vibrations

Engine Overheats

Engine Dies Out

Engine Wont Reach Operating RPM

Defective Engine Lubricating System

Low Battery Voltage After Short Storage

Abbreviations

Visual / Physical Inspection

Basic Knowledge and Tools Required

Electrostatic Discharge Damage

Engine Wiring

Engine Control Module (ECM) Self-Diagnostics

Malfunction Indicator Lamp (MIL)

Intermittent Malfunction Indicator Lamp (MIL)

Reading Diagnostic Trouble Codes (DTCs)

Service Mode

Normal Mode

On-Board Diagnostic (OBD) System Check

DLC Scan Tools

Special Tool and Equipment

Volvo Penta Diagnostic Scan Tool

DTC 0016 - Never Crank Synced At Start

DTC 0107 - MAP Low Voltage

DTC 0108 - MAP High Pressure

DTC 0111 - IAT Higher Than Expected 1

DTC 0112 - IAT Low Voltage

DTC 0113 - IAT High Voltage

DTC 0116 - ECT Higher Than Expected 1

DTC 0117 - ECT Low Voltage

DTC 0118 - ECT High Voltage

DTC 0121 - TPS 1 Lower Than TPS 2

DTC 0122 - TPS 1 Signal Voltage Low (ETC)

DTC 0122 - TPS Signal Voltage Low (IAC)

DTC 0123 - TPS 1 Signal Voltage High (ETC)

DTC 0123 - TPS Signal Voltage High (IAC)

DTC 0127 - IAT Higher Than Expected 2

DTC 0129 - BP Low Pressure

DTC 0217 - ECT Higher Than Expected 2

DTC 0219 - Maximum Governor Speed Override

DTC 0221 - TPS 1 Higher Than TPS 2

DTC 0222 - TPS 2 Low Voltage

DTC 0223 - TPS 2 High Voltage

DTC 0261 - Injector Driver 1 Open

DTC 0264 - Injector Driver 2 Open

DTC 0265 - Injector Driver 2 Shorted

DTC 0267 - Injector Driver 3 Open

DTC 0268 - Injector Driver 3 Shorted

DTC 0270 - Injector Driver 4 Open

DTC 0271 - Injector Driver 4 Shorted

DTC 0273 - Injector Driver 5 Open

DTC 0274 - Injector Driver 5 Shorted

DTC 0276 - Injector Driver 6 Open

DTC 0277 - Injector Driver 6 Shorted

DTC 0279 - Injector Driver 7 Open

DTC 0280 - Injector Driver 7 Shorted

DTC 0282 - Injector Driver 8 Open

DTC 0283 - Injector Driver 8 Shorted

DTC 0326 - Knock 1 Excessive Signal

DTC 0327 - Knock Sensor 1 Open

DTC 0331 - Knock 2 Excessive Signal

DTC 0332 - Knock Sensor 2 Open

DTC 0336 - Crank Sync Noise

DTC 0337 - Crankshaft Sensor Loss

DTC 0341 - Camshaft Sensor Noise

DTC 0342 - Camshaft Sensor Loss

DTC 0508 - IAC Ground Short

DTC 0509 - IAC Coil Open/Short

DTC 0522 - Oil Pressure Sender Low Voltage

DTC 0523 - Oil Pressure Sender High Voltage

DTC 0524 - Low Oil Pressure

DTC 0562 - System Voltage Low

DTC 0563 - System Voltage High

DTC 0601 - Flash Checksum Invalid

DTC 0604 - RAM Failure

DTC 0606 - COP Failure

DTC 0627 - Fuel Pump Relay Coil Open

DTC 0628 - Fuel Pump Relay Control Ground Short

DTC 0629 - Fuel Pump Relay Coil Short to Power

DTC 0642 - V REF #1 Voltage Low (ETC)

DTC 0642 - V REF Voltage Low (IAC)

DTC 0642 - V REF Voltage Low (IAC)

DTC 0643 - V REF #1 Voltage High (ETC)

DTC 0643 - V REF Voltage High (IAC)

DTC 0652 - V REF #2 Voltage Low

DTC 0653 - V REF #2 Voltage High

DTC 0685 - Ignition Relay Coil Open

DTC 0686 - Ignition Relay Control Ground Short

DTC 0687 - Ignition Relay Coil Short to Power

DTC 1111 - Fuel Rev Limit

DTC 1112 - Spark Rev Limit

DTC 1121 - TCP 1/2 Simultaneous Voltages Out-of-Range

DTC 1122 - TCP 1 and TCP 2 Do Not Match or IVS

DTC 1511 - Trim Sender Voltage High (2-Wire)

DTC 1511 - Trim Sender Voltage High (3-Wire)

DTC 1611 - 5V 1/2 Simultaneous Out-of-Range

DTC 1612 - RTI 1 Loss

DTC 1613 - RTI 2 Loss

DTC 1614 - RTI 3 Loss

DTC 1615 - A/D Loss

DTC 1616 - Invalid Interrupt

DTC 1628 - CAN Address Conflict Failure

DTC 1631 - Water Temperature Gauge Open/Short to Ground

DTC 1631 - Water Temperature Gauge Open/Short to Ground

DTC 1632 - Water Temperature Gauge Short to Power

DTC 1633 - Oil Pressure Gauge Open / Short to Ground

DTC 1634 - Oil Pressure Gauge Short to Power

DTC 1635 - Trim Position Gauge Open / Short to Ground

DTC 1636 - Trim Position Gauge Short to Power

DTC 1641 - Buzzer Control Ground Short

DTC 1642 - Buzzer Open