Serial Number Range:
Rev March-April 2018
Content for Service Manual:
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1. Safety Rules
General Safety Rules
Section 2. Specifications
Machine Specifications
Performance Specifications
Hydraulic Specification
Hydraulic Component Specifications
Deutz BF4L 2011 Engine Specifications
Deutz TD2011L04i Engine Specifications
Cummins B4.5L Engine Specifications
Cummins B3.3T Engine Specifications
Perkins 1104C-44 Engine Specifications
Perkins 804D-33T Engine Specifications
Machine Torque Specifications
Hydraulic Hose and Fitting Torque Specifications
SAE and Metric Fasteners Torque Charts
Section 3. Repair Procedures
1-1 Platform Circuit Board
How to Remove the LED Circuit Board
1-3 Joysticks - How to Calibrate a Joystick
How to Reset a Proportional Valve Coil Default
How to Set the Function Thresholds and Default Functions Speeds
How to Adjust the Function Speeds
How to Adjust the Function Ramp Rate Setting
2-1 Platform Leveling Cylinder
2-2 Platform Rotator
How to Bleed the Platform Rotator
2-3 Platform Level Sensor - How to Calibrate the Platform Level Sensor
2-4 Platform Overload System (if equipped)
3-1 Jib Boom Cable Track
How to Repair the Cable Track
3-3 Jib Boom Lift Cylinder
3-4 Jib Boom Level Cylinder
3-5 Jib Boom Extension Cylinder
3-6 Jib Boom Bellcrank Angle Sensor
How to Calibrate the Jib Boom Bellcrank Angle Sensor
4-1 Primary Boom Cable Track
How to Repair the Primary Boom Cable Track
4-2 Secondary Boom Cable Track
How to Repair the Secondary Boom Cable Track
4-4 Primary Boom Lift Cylinder
4-5 Secondary Boom Lift Cylinder
4-6 Primary Boom Extension Cylinder
4-7 Secondary Boom Extension Cylinders
4-8 Primary Boom Angle Sensor
How to Calibrate the Primary Boom Angle Sensor
4-9 Secondary Boom Angle Sensor
How to Calibrate the Secondary Boom Angle Sensor
How to install a Type A Flex Plate
How to install a Type B Flex Plate
6-1 Bypass/Recovery Key Switch
How to Use the Recovery Mode
6-4 Full Machine Calibration
How to Prime the Function Pump
How to Adjust the Function Pump Standby Pressure
How to Adjust the Function Pump Pressure Compensator
How to Prime the Drive Pump
8-1 Function Manifold - (before serial number 440)
8-2 Function Manifold - (after serial number 439)
8-3 Valve Adjustments - Function Manifold
How to Adjust the System Relief Valve
How to Adjust the Primary Boom Extend Relief Valve
8-4 Platform Manifold
8-5 Jib Boom Manifold
8-6 Flow Control Mainfold
8-7 Function Enable Valve
8-8 Turntable Rotation Manifold
8-9 Steer and Axle Manifold
8-10 Valve Adjustments - Steer and Axle Manifold
8-11 Traction Manifold
8-12 Valve Adjustments - Traction Manifold
8-13 Drive Oil Diverter Manifold (welder option)
Turntable Rotation Components
9-1 Turntable Rotation Assembly
How to Adjust the Turntable Rotation Gear Backlash
9-2 Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
How to Calibrate a Replacement Steer Sensor
How to Calibrate All Steer Sensors
10-2 Steer Cylinders
10-3 Axle Extension Cylinders
10-4 Axle Angle Sensors
How to Calibrate the Axle Angle Sensors
Section 4. Fault Codes
Control System Fault Codes
Section 5. Schematics
Limit Switches and Angle Sensors
Circuit Connector Legend
Drive Chassis and Platform Controller Pin Legend
Safety Controller Pin Legend
Turntable Controller Pin Legend
Engine Relay and Fuse Panel Legend - Deutz BF4L 2011, TD2011L04i, Perkins 1104C-44 and 804D-33T
Engine Relay and Fuse Panel Legend - Cummins B4.5L and B3.3T
Electrical Symbols Legend
Hydraulic Symbols Legend
Perkins 1104C-44 and 804D-33T Engine Electrical Schematic
Cummins B4.5L and B3-3.3T Engine Electrical Schematic
Generator Wiring Schematic
Hydraulic Generator (Welder Option)
Hydraulic Schematic (before serial number 180, except for serial number 102)
Hydraulic Schematic (serial number 102 and from serial number 180 to 534)
Hydraulic Schematic (from serial number 535)
Electrical Schematic
----------------------
Content for Parts List Manual:
How to Read Your Serial Number
Service Parts Fax Order Form
202.1 Steer Yoke, Wheel Drive and Motor
203.1 Steer Sensor and Steer Cylinder
204.1 Chassis Components, Yellow Triangle Side
205.1 Chassis Components, Blue Triangle Side
300 Turntable Components
301.1 Tank Side Covers
302.1 Engine Side Covers
303.1 Engine Compartment Components
304.1 Hydraulic Tank Side Components
305.1 Ground controls
306.1 Turntable Center Components
307.1 Secondary Boom Lift Cylinder
308.1 Wire Harness Diagram
400 Engine Components
401.1 Cummins B4. 5L Engine, View 1 (to SN 950)
Serial Number Range:
Rev March-April 2018
Content for Service Manual:
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1. Safety Rules
General Safety Rules
Section 2. Specifications
Machine Specifications
Performance Specifications
Hydraulic Specification
Hydraulic Component Specifications
Deutz BF4L 2011 Engine Specifications
Deutz TD2011L04i Engine Specifications
Cummins B4.5L Engine Specifications
Cummins B3.3T Engine Specifications
Perkins 1104C-44 Engine Specifications
Perkins 804D-33T Engine Specifications
Machine Torque Specifications
Hydraulic Hose and Fitting Torque Specifications
SAE and Metric Fasteners Torque Charts
Section 3. Repair Procedures
1-1 Platform Circuit Board
How to Remove the LED Circuit Board
1-3 Joysticks - How to Calibrate a Joystick
How to Reset a Proportional Valve Coil Default
How to Set the Function Thresholds and Default Functions Speeds
How to Adjust the Function Speeds
How to Adjust the Function Ramp Rate Setting
2-1 Platform Leveling Cylinder
2-2 Platform Rotator
How to Bleed the Platform Rotator
2-3 Platform Level Sensor - How to Calibrate the Platform Level Sensor
2-4 Platform Overload System (if equipped)
3-1 Jib Boom Cable Track
How to Repair the Cable Track
3-3 Jib Boom Lift Cylinder
3-4 Jib Boom Level Cylinder
3-5 Jib Boom Extension Cylinder
3-6 Jib Boom Bellcrank Angle Sensor
How to Calibrate the Jib Boom Bellcrank Angle Sensor
4-1 Primary Boom Cable Track
How to Repair the Primary Boom Cable Track
4-2 Secondary Boom Cable Track
How to Repair the Secondary Boom Cable Track
4-4 Primary Boom Lift Cylinder
4-5 Secondary Boom Lift Cylinder
4-6 Primary Boom Extension Cylinder
4-7 Secondary Boom Extension Cylinders
4-8 Primary Boom Angle Sensor
How to Calibrate the Primary Boom Angle Sensor
4-9 Secondary Boom Angle Sensor
How to Calibrate the Secondary Boom Angle Sensor
How to install a Type A Flex Plate
How to install a Type B Flex Plate
6-1 Bypass/Recovery Key Switch
How to Use the Recovery Mode
6-4 Full Machine Calibration
How to Prime the Function Pump
How to Adjust the Function Pump Standby Pressure
How to Adjust the Function Pump Pressure Compensator
How to Prime the Drive Pump
8-1 Function Manifold - (before serial number 440)
8-2 Function Manifold - (after serial number 439)
8-3 Valve Adjustments - Function Manifold
How to Adjust the System Relief Valve
How to Adjust the Primary Boom Extend Relief Valve
8-4 Platform Manifold
8-5 Jib Boom Manifold
8-6 Flow Control Mainfold
8-7 Function Enable Valve
8-8 Turntable Rotation Manifold
8-9 Steer and Axle Manifold
8-10 Valve Adjustments - Steer and Axle Manifold
8-11 Traction Manifold
8-12 Valve Adjustments - Traction Manifold
8-13 Drive Oil Diverter Manifold (welder option)
Turntable Rotation Components
9-1 Turntable Rotation Assembly
How to Adjust the Turntable Rotation Gear Backlash
9-2 Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
How to Calibrate a Replacement Steer Sensor
How to Calibrate All Steer Sensors
10-2 Steer Cylinders
10-3 Axle Extension Cylinders
10-4 Axle Angle Sensors
How to Calibrate the Axle Angle Sensors
Section 4. Fault Codes
Control System Fault Codes
Section 5. Schematics
Limit Switches and Angle Sensors
Circuit Connector Legend
Drive Chassis and Platform Controller Pin Legend
Safety Controller Pin Legend
Turntable Controller Pin Legend
Engine Relay and Fuse Panel Legend - Deutz BF4L 2011, TD2011L04i, Perkins 1104C-44 and 804D-33T
Engine Relay and Fuse Panel Legend - Cummins B4.5L and B3.3T
Electrical Symbols Legend
Hydraulic Symbols Legend
Perkins 1104C-44 and 804D-33T Engine Electrical Schematic
Cummins B4.5L and B3-3.3T Engine Electrical Schematic
Generator Wiring Schematic
Hydraulic Generator (Welder Option)
Hydraulic Schematic (before serial number 180, except for serial number 102)
Hydraulic Schematic (serial number 102 and from serial number 180 to 534)
Hydraulic Schematic (from serial number 535)
Electrical Schematic
----------------------
Content for Parts List Manual:
How to Read Your Serial Number
Service Parts Fax Order Form
202.1 Steer Yoke, Wheel Drive and Motor
203.1 Steer Sensor and Steer Cylinder
204.1 Chassis Components, Yellow Triangle Side
205.1 Chassis Components, Blue Triangle Side
300 Turntable Components
301.1 Tank Side Covers
302.1 Engine Side Covers
303.1 Engine Compartment Components
304.1 Hydraulic Tank Side Components
305.1 Ground controls
306.1 Turntable Center Components
307.1 Secondary Boom Lift Cylinder
308.1 Wire Harness Diagram
400 Engine Components
401.1 Cummins B4. 5L Engine, View 1 (to SN 950)
