KTM 350 2012 EXC-F,XCF-W, EXC-F SIX DAYS , EXC‐F Factory Workshop Repair Manual
Language: English/German/Spanish/French/Italian
This is the same manual your local dealer will use when doing a repair. The manual for the KTM 350 2012 EXC-F,XCF-W, EXC-F SIX DAYS , EXC‐F has detailed illustrations as well as step by step instructions. All pages are printable, so run off what you need and take it with you into the garage or workshop. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourself as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your bike working properly. Each manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of illustrations, that guide the reader through each service and repair procedure.
2012 KTM 350 EXC‐F EU
2012 KTM 350 EXC‐F AUS
2012 KTM 350 EXC‐F SIX DAYS EU
2012 KTM 350 XCF‐W USA
2012 KTM 350 EXC‐F USA
Checking the tire condition............................................. 82
Checking tire air pressure ............................................... 82
Checking spoke tension.................................................. 83
10/REAR WHEEL .............................................................. 84
Removing the rear wheel ................................................ 84
Installing the rear wheel ................................................. 84
Removing the rear brake disc.......................................... 85
Installing the rear brake disc .......................................... 85
Checking the chain tension ............................................ 85
Adjusting the chain tension ............................................ 86
Adjusting the chain guide............................................... 87
Checking the chain, rear sprocket, engine sprocket and
chain guide................................................................... 87
Checking for chain dirt accumulation .............................. 89
Cleaning the chain......................................................... 89
11/WIRING HARNESS, BATTERY ....................................... 90
Removing the main fuse................................................. 90
Installing the main fuse ................................................. 90
Changing the fuses of individual power consumers............ 90
Changing the fuse of the radiator fan (EXC-F SIX DAYS) .... 91
Removing the battery ..................................................... 92
Installing the battery...................................................... 92
Charging the battery ...................................................... 92
13/BRAKE SYSTEM........................................................... 94
Checking the front brake linings...................................... 94
Changing the front brake linings ..................................... 94
Checking free travel of hand brake lever........................... 96
Adjusting the basic position of the hand brake lever
(XCF‑W)........................................................................ 96
Adjusting free travel of hand brake lever (All EXC‑F
models) ........................................................................ 96
Checking the front brake fluid level ................................. 97
Adding front brake fluid ................................................. 97
Changing the front brake fluid ........................................ 98
Checking the rear brake linings ....................................... 99
Changing the rear brake linings....................................... 99
Checking the free travel of foot brake lever..................... 101
Adjusting the basic position of the foot brake lever ......... 101
Checking the rear brake fluid level ................................ 102
Adding brake fluid to the rear brake circuit .................... 102
Changing the rear brake fluid........................................ 103
14/LIGHTING SYSTEM, INSTRUMENTS ........................... 105
Adjusting the speedometer functions............................. 105
Setting kilometers or miles ........................................... 105
Activating the additional functions ................................ 106
Setting the wheel circumference ................................... 106
Setting the clock ......................................................... 107
Checking the headlight setting...................................... 107
Adjusting the headlight range ....................................... 108
30/ENGINE..................................................................... 109
Removing the engine ................................................... 109
Installing the engine .................................................... 113
30/DISASSEMBLING THE ENGINE................................... 118
Preparations................................................................ 118
Removing the clutch push rod ...................................... 118
Removing the spacer ................................................... 118
KTM 350 2012 EXC-F,XCF-W, EXC-F SIX DAYS , EXC‐F Factory Workshop Repair Manual
Language: English/German/Spanish/French/Italian
This is the same manual your local dealer will use when doing a repair. The manual for the KTM 350 2012 EXC-F,XCF-W, EXC-F SIX DAYS , EXC‐F has detailed illustrations as well as step by step instructions. All pages are printable, so run off what you need and take it with you into the garage or workshop. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourself as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your bike working properly. Each manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of illustrations, that guide the reader through each service and repair procedure.
2012 KTM 350 EXC‐F EU
2012 KTM 350 EXC‐F AUS
2012 KTM 350 EXC‐F SIX DAYS EU
2012 KTM 350 XCF‐W USA
2012 KTM 350 EXC‐F USA
Checking the tire condition............................................. 82
Checking tire air pressure ............................................... 82
Checking spoke tension.................................................. 83
10/REAR WHEEL .............................................................. 84
Removing the rear wheel ................................................ 84
Installing the rear wheel ................................................. 84
Removing the rear brake disc.......................................... 85
Installing the rear brake disc .......................................... 85
Checking the chain tension ............................................ 85
Adjusting the chain tension ............................................ 86
Adjusting the chain guide............................................... 87
Checking the chain, rear sprocket, engine sprocket and
chain guide................................................................... 87
Checking for chain dirt accumulation .............................. 89
Cleaning the chain......................................................... 89
11/WIRING HARNESS, BATTERY ....................................... 90
Removing the main fuse................................................. 90
Installing the main fuse ................................................. 90
Changing the fuses of individual power consumers............ 90
Changing the fuse of the radiator fan (EXC-F SIX DAYS) .... 91
Removing the battery ..................................................... 92
Installing the battery...................................................... 92
Charging the battery ...................................................... 92
13/BRAKE SYSTEM........................................................... 94
Checking the front brake linings...................................... 94
Changing the front brake linings ..................................... 94
Checking free travel of hand brake lever........................... 96
Adjusting the basic position of the hand brake lever
(XCF‑W)........................................................................ 96
Adjusting free travel of hand brake lever (All EXC‑F
models) ........................................................................ 96
Checking the front brake fluid level ................................. 97
Adding front brake fluid ................................................. 97
Changing the front brake fluid ........................................ 98
Checking the rear brake linings ....................................... 99
Changing the rear brake linings....................................... 99
Checking the free travel of foot brake lever..................... 101
Adjusting the basic position of the foot brake lever ......... 101
Checking the rear brake fluid level ................................ 102
Adding brake fluid to the rear brake circuit .................... 102
Changing the rear brake fluid........................................ 103
14/LIGHTING SYSTEM, INSTRUMENTS ........................... 105
Adjusting the speedometer functions............................. 105
Setting kilometers or miles ........................................... 105
Activating the additional functions ................................ 106
Setting the wheel circumference ................................... 106
Setting the clock ......................................................... 107
Checking the headlight setting...................................... 107
Adjusting the headlight range ....................................... 108
30/ENGINE..................................................................... 109
Removing the engine ................................................... 109
Installing the engine .................................................... 113
30/DISASSEMBLING THE ENGINE................................... 118
Preparations................................................................ 118
Removing the clutch push rod ...................................... 118
Removing the spacer ................................................... 118