Product Description
This Official 2004 2005 2006 2007 Honda TRX400FA/FGA FourTrax Rancher ATV Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2004-2007 Honda TRX400FA and TRX400FGA ATVs.
Table of Contents
General Information
Technical Feature
Frame, Body Panels, Exhaust System
Maintenance
Engine
Lubrication System
Fuel System
Engine Removal, Installation
Cylinder Head, Valve, Camshaft
Cylinder, Piston
Centrifugal Clutch
Alternator, Starter Clutch
Sub-Transmission, Gearshift Linkage
Crankshaft, Automatci Transmission
Chassis
Front Wheel, Suspension, Steering
Rear Wheel, Suspension
Brake System
Fron Driving Mechanism
Rear Driving Mechanism
Electrical
Battery, Charging System
Ignition System
Electric Starter
Lights, Meters, Switches
Selectable 4wd System
Hondamatic
Wiring Diagram
Troubleshooting
Index
INDEX:
ACCESSORY SOCKET
AIR CLEANER
AIR CLEANER HOUSING
AIR CLEANER HOUSING DRAIN HOSE
ALTERNATOR CHARGING COIL
ALTERNATOR STATOR
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
ANGLE SENSOR
AUTOMATIC TRANSMISSION
BATTERY
BATTERY/CHARGING SYSTEM SPECIFICATIONS
BODY PANEL LOCATIONS
BRAKE FLUID
BRAKE FLUID REPLACEMENT/AIR BLEEDING
BRAKE LIGHT SWITCH
BRAKE PEDAL
BRAKE SHOES WEAR
BRAKE SYSTEM
BRAKE SYSTEM SPECIFICATIONS
CABLE & HARNESS ROUTING
CAMSHAFT INSTALLATION
CAMSHAFT REMOVAL
CARBURETOR ASSEMBLY
CARBURETOR CHOKE
CARBURETOR DISASSEMBLY/INSPECTION
CARBURETOR HEATER/AIR TEMPERATURE SWITCH
CARBURETOR INSTALLATION
CARBURETOR REMOVAL
CASE BEARING REPLACEMENT
CENTRIFUGAL CLUTCH
CENTRIFUGAL CLUTCH SPECIFICATIONS
CHARGING SYSTEM INSPECTION
COMBINATION METER/REAR VEHICLE SPEED SENSOR (VSS)
COMPONENT LOCATION
BATTERY/CHARGING SYSTEM
BRAKE SYSTEM
CENTRIFUGAL CLUTCH
ELECTRIC STARTER
HONDAMATIC
IGNITION SYSTEM
LIGHTS/METERS/SWITCHES
SELECTABLE 4WD SYSTEM
CONTROL MOTOR
CRANKCASE ASSEMBLY
CRANKCASE BEARING REPLACEMENT
CRANKCASE SEPARATION
CRANKSHAFT/AUTOMATIC TRANSMISSION SPECIFICATIONS
CRANKSHAFT/BALANCER
CYLINDER COMPRESSION
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD COVER ASSEMBLY/ INSTALLATION
CYLINDER HEAD COVER REMOVAL/ DISASSEMBLY
CYLINDER HEAD DISASSEMBLY
CYLINDER HEAD INSTALLATION
CYLINDER HEAD REMOVAL
CYLINDER HEAD/VALVE/CAMSHAFT SPECIFICATIONS
CYLINDER/PISTON INSTALLATION
CYLINDER/PISTON REMOVAL
CYLINDER/PISTON SPECIFICATIONS
DIFFERENTIAL ASSEMBLY
DIFFERENTIAL DISASSEMBLY/INSPECTION
DIFFERENTIAL INSTALLATION
DIFFERENTIAL REMOVAL
DIODE
DRIVE SHAFT BOOTS
DRIVE/NEUTRAL/REVERSE SWITCH
ELECTRIC STARTER SPECIFICATIONS
EMISSION CONTROL INFORMATION LABEL (USA only)
EMISSION CONTROL SYSTEMS
ENGINE & FRAME TORQUE VALUES
ENGINE IDLE SPEED
ENGINE INSTALLATION
ENGINE OIL
ENGINE OIL FILTER
ENGINE REMOVAL
ESP SHIFT SWITCH
EXHAUST SYSTEM
FINAL DRIVE ASSEMBLY
FINAL DRIVE DISASSEMBLY/INSPECTION
FINAL DRIVE INSTALLATION
FINAL DRIVE REMOVAL
FINAL GEAR CASE BEARING REPLACEMENT
FLYWHEEL/STARTER CLUTCH
FRONT BRAKE MASTER CYLINDER
FRONT BRAKE SHOES/DRUM
FRONT BRAKE SWITCH
FRONT CARRIER/BUMPER/FRONT FENDER
FRONT CRANKCASE COVER
FRONT DRIVE SHAFT
FRONT DRIVING MECHANISM SPECIFICATIONS
FRONT SHOCK ABSORBER
FRONT WHEEL
FRONT WHEEL CYLINDER/BRAKE PANE
FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS
FUEL LINE
FUEL SYSTEM SPECIFICATIONS
FUEL TANK
GENERAL SPECIFICATIONS
GPS NAVIGATION METER (GPS type)
GPS RECEIVER
HANDLEBAR
HANDLEBAR SWITCH
HEADLIGHT
HIGH ALTITUDE ADJUSTMENT
HONDAMATIC
BEFORE STARTING TROUBLESHOOTING
CIRCUIT DIAGRAM
CONNECTOR LOCATION
DIAGNOSTIC TROUBLESHOOTING
IGNITION COIL
IGNITION SWITCH
IGNITION SYSTEM INSPECTION
IGNITION SYSTEM SPECIFICATIONS
IGNITION TIMING
INITIAL SETTING PROCEDURE
LIGHTS/METERS/SWITCHES SPECIFICATIONS
LUBRICATION & SEAL POINTS
LUBRICATION SYSTEM DIAGRAM
LUBRICATION SYSTEM SPECIFICATIONS
MAINTENANCE SCHEDULE (’04 – ’06)
MAINTENANCE SCHEDULE (After ’06)
MODE SELECT SWITCH
MODEL IDENTIFICATION
NUTS, BOLTS, FASTENERS
OIL COOLER
OIL PRESSURE CHECK
OIL PUMP
PILOT SCREW ADJUSTMENT
POWERTRAIN CONTROL MODULE (PCM)
REAR AXLE INSTALLATION
REAR AXLE REMOVAL
REAR BRAKE
REAR CRANKCASE COVER
REAR DRIVING MECHANISM SPECIFICATIONS
REAR FINAL GEAR CASE OIL AND DIFFERENTIAL OIL
REAR LUGGAGE CARRIER/REAR FENDER
REAR SHOCK ABSORBER
REAR VEHICLE SPEED SENSOR (VSS)
REAR WHEEL
REAR WHEEL/SUSPENSION SPECIFICATIONS
RECOIL STARTER
REGULATOR/RECTIFIER
SEAT/SIDE COVER
SERVICE INFORMATION
ALTERNATOR/STARTER CLUTCH
BATTERY/CHARGING SYSTEM
BRAKE SYSTEM
CENTRIFUGAL CLUTCH
CRANKSHAFT/AUTOMATIC TRANSMISSION
CYLINDER HEAD/VALVE/CAMSHAFT
CYLINDER/PISTON
ELECTRIC STARTER
ENGINE REMOVAL/INSTALLATION
FRAME/BODY PANELS/EXHAUST SYSTEM
FRONT DRIVING MECHANISM
FRONT WHEEL/SUSPENSION/STEERING
FUEL SYSTEM
HONDAMATIC
IGNITION SYSTEM
Product Description
This Official 2004 2005 2006 2007 Honda TRX400FA/FGA FourTrax Rancher ATV Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2004-2007 Honda TRX400FA and TRX400FGA ATVs.
Table of Contents
General Information
Technical Feature
Frame, Body Panels, Exhaust System
Maintenance
Engine
Lubrication System
Fuel System
Engine Removal, Installation
Cylinder Head, Valve, Camshaft
Cylinder, Piston
Centrifugal Clutch
Alternator, Starter Clutch
Sub-Transmission, Gearshift Linkage
Crankshaft, Automatci Transmission
Chassis
Front Wheel, Suspension, Steering
Rear Wheel, Suspension
Brake System
Fron Driving Mechanism
Rear Driving Mechanism
Electrical
Battery, Charging System
Ignition System
Electric Starter
Lights, Meters, Switches
Selectable 4wd System
Hondamatic
Wiring Diagram
Troubleshooting
Index
INDEX:
ACCESSORY SOCKET
AIR CLEANER
AIR CLEANER HOUSING
AIR CLEANER HOUSING DRAIN HOSE
ALTERNATOR CHARGING COIL
ALTERNATOR STATOR
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
ANGLE SENSOR
AUTOMATIC TRANSMISSION
BATTERY
BATTERY/CHARGING SYSTEM SPECIFICATIONS
BODY PANEL LOCATIONS
BRAKE FLUID
BRAKE FLUID REPLACEMENT/AIR BLEEDING
BRAKE LIGHT SWITCH
BRAKE PEDAL
BRAKE SHOES WEAR
BRAKE SYSTEM
BRAKE SYSTEM SPECIFICATIONS
CABLE & HARNESS ROUTING
CAMSHAFT INSTALLATION
CAMSHAFT REMOVAL
CARBURETOR ASSEMBLY
CARBURETOR CHOKE
CARBURETOR DISASSEMBLY/INSPECTION
CARBURETOR HEATER/AIR TEMPERATURE SWITCH
CARBURETOR INSTALLATION
CARBURETOR REMOVAL
CASE BEARING REPLACEMENT
CENTRIFUGAL CLUTCH
CENTRIFUGAL CLUTCH SPECIFICATIONS
CHARGING SYSTEM INSPECTION
COMBINATION METER/REAR VEHICLE SPEED SENSOR (VSS)
COMPONENT LOCATION
BATTERY/CHARGING SYSTEM
BRAKE SYSTEM
CENTRIFUGAL CLUTCH
ELECTRIC STARTER
HONDAMATIC
IGNITION SYSTEM
LIGHTS/METERS/SWITCHES
SELECTABLE 4WD SYSTEM
CONTROL MOTOR
CRANKCASE ASSEMBLY
CRANKCASE BEARING REPLACEMENT
CRANKCASE SEPARATION
CRANKSHAFT/AUTOMATIC TRANSMISSION SPECIFICATIONS
CRANKSHAFT/BALANCER
CYLINDER COMPRESSION
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD COVER ASSEMBLY/ INSTALLATION
CYLINDER HEAD COVER REMOVAL/ DISASSEMBLY
CYLINDER HEAD DISASSEMBLY
CYLINDER HEAD INSTALLATION
CYLINDER HEAD REMOVAL
CYLINDER HEAD/VALVE/CAMSHAFT SPECIFICATIONS
CYLINDER/PISTON INSTALLATION
CYLINDER/PISTON REMOVAL
CYLINDER/PISTON SPECIFICATIONS
DIFFERENTIAL ASSEMBLY
DIFFERENTIAL DISASSEMBLY/INSPECTION
DIFFERENTIAL INSTALLATION
DIFFERENTIAL REMOVAL
DIODE
DRIVE SHAFT BOOTS
DRIVE/NEUTRAL/REVERSE SWITCH
ELECTRIC STARTER SPECIFICATIONS
EMISSION CONTROL INFORMATION LABEL (USA only)
EMISSION CONTROL SYSTEMS
ENGINE & FRAME TORQUE VALUES
ENGINE IDLE SPEED
ENGINE INSTALLATION
ENGINE OIL
ENGINE OIL FILTER
ENGINE REMOVAL
ESP SHIFT SWITCH
EXHAUST SYSTEM
FINAL DRIVE ASSEMBLY
FINAL DRIVE DISASSEMBLY/INSPECTION
FINAL DRIVE INSTALLATION
FINAL DRIVE REMOVAL
FINAL GEAR CASE BEARING REPLACEMENT
FLYWHEEL/STARTER CLUTCH
FRONT BRAKE MASTER CYLINDER
FRONT BRAKE SHOES/DRUM
FRONT BRAKE SWITCH
FRONT CARRIER/BUMPER/FRONT FENDER
FRONT CRANKCASE COVER
FRONT DRIVE SHAFT
FRONT DRIVING MECHANISM SPECIFICATIONS
FRONT SHOCK ABSORBER
FRONT WHEEL
FRONT WHEEL CYLINDER/BRAKE PANE
FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS
FUEL LINE
FUEL SYSTEM SPECIFICATIONS
FUEL TANK
GENERAL SPECIFICATIONS
GPS NAVIGATION METER (GPS type)
GPS RECEIVER
HANDLEBAR
HANDLEBAR SWITCH
HEADLIGHT
HIGH ALTITUDE ADJUSTMENT
HONDAMATIC
BEFORE STARTING TROUBLESHOOTING
CIRCUIT DIAGRAM
CONNECTOR LOCATION
DIAGNOSTIC TROUBLESHOOTING
IGNITION COIL
IGNITION SWITCH
IGNITION SYSTEM INSPECTION
IGNITION SYSTEM SPECIFICATIONS
IGNITION TIMING
INITIAL SETTING PROCEDURE
LIGHTS/METERS/SWITCHES SPECIFICATIONS
LUBRICATION & SEAL POINTS
LUBRICATION SYSTEM DIAGRAM
LUBRICATION SYSTEM SPECIFICATIONS
MAINTENANCE SCHEDULE (’04 – ’06)
MAINTENANCE SCHEDULE (After ’06)
MODE SELECT SWITCH
MODEL IDENTIFICATION
NUTS, BOLTS, FASTENERS
OIL COOLER
OIL PRESSURE CHECK
OIL PUMP
PILOT SCREW ADJUSTMENT
POWERTRAIN CONTROL MODULE (PCM)
REAR AXLE INSTALLATION
REAR AXLE REMOVAL
REAR BRAKE
REAR CRANKCASE COVER
REAR DRIVING MECHANISM SPECIFICATIONS
REAR FINAL GEAR CASE OIL AND DIFFERENTIAL OIL
REAR LUGGAGE CARRIER/REAR FENDER
REAR SHOCK ABSORBER
REAR VEHICLE SPEED SENSOR (VSS)
REAR WHEEL
REAR WHEEL/SUSPENSION SPECIFICATIONS
RECOIL STARTER
REGULATOR/RECTIFIER
SEAT/SIDE COVER
SERVICE INFORMATION
ALTERNATOR/STARTER CLUTCH
BATTERY/CHARGING SYSTEM
BRAKE SYSTEM
CENTRIFUGAL CLUTCH
CRANKSHAFT/AUTOMATIC TRANSMISSION
CYLINDER HEAD/VALVE/CAMSHAFT
CYLINDER/PISTON
ELECTRIC STARTER
ENGINE REMOVAL/INSTALLATION
FRAME/BODY PANELS/EXHAUST SYSTEM
FRONT DRIVING MECHANISM
FRONT WHEEL/SUSPENSION/STEERING
FUEL SYSTEM
HONDAMATIC
IGNITION SYSTEM
