Complete workshop manual for the 1980-1995 Ford F-350 one-ton pickup truck. Covers engine overhaul (gasoline and 7.3L IDI diesel), heavy-duty transmission service, Dana 60 front and Dana 70 rear axle rebuild, leaf spring and DRW suspension, brake system, and all electrical systems. Essential for commercial fleet mechanics and heavy-duty truck owners performing service and repair.
1980-1995 Ford F Series F-350 Service Repair Workshop Manual PDF
VEHICLE/EQUIPMENT INTRODUCTION:
The Ford F-350 was the one-ton heavy-duty member of Fords F-Series pickup lineup from 1980 through 1995. Built for the most demanding tasks, the F-350 was available in single rear wheel or dual rear wheel (dually) configurations, making it the preferred choice for heavy towing, camper hauling, and commercial fleet duty. Its reinforced frame, heavy-duty suspension with auxiliary leaf springs, and up-rated axle assemblies distinguished it from the F-250. Engine choices mirrored the F-250 range but with heavy-duty cooling and oiling system upgrades. The 7.3L IDI diesel was particularly popular in the F-350, providing excellent torque and fuel economy for long-distance hauling. The Power Stroke direct-injection diesel debuted late in this generation, marking the transition to a new era of diesel pickup performance. The F-350 from this generation is now a sought-after platform for diesel conversion, towing restoration, and reliable work truck projects.
SERVICE & REPAIR SCOPE:
- Complete engine rebuild for all powerplants including 7.5L and 7.3L IDI
- Cylinder head and torque-to-yield bolt replacement procedures
- Injector removal, nozzle pop-pressure testing, and return line service
- Turbocharger inspection and wastegate testing (if equipped)
- E4OD, C6 automatic transmission rebuild with heavy-duty spec components
- Transfer case overhaul for 4x4 F-350 models with chain and fork replacement
- Front Dana 60 axle rebuild with lockout hub service
- Rear Dana 70 or Sterling 10.5 full-floating axle shaft replacement
- Dual rear wheel hub and bearing assembly service
- Leaf spring and auxiliary spring pack replacement
- Shock absorber inspection and mounting bracket repair
- Power steering gearbox overhaul with heavy-duty seal kit
- Brake system with dual-circuit hydraulic service
- Camper tie-down point inspection and frame reinforcement
- Wiring harness repair for trailer tow circuits and brake controller
- Starter and high-output alternator service for dual-battery setups
TECHNICAL SPECIFICATIONS:
- Engines: 4.9L I6, 5.0L V8, 5.8L V8, 7.5L V8, 7.3L IDI Diesel
- Transmission: M5OD 5-speed manual, C6 3-speed auto, E4OD 4-speed auto
- Transfer case: NP205 (early 4x4) or BW1356 (later 4x4)
- Front axle: Dana 60 on 4x4 models
- Rear axle: Dana 70 or Sterling 10.5 full-floating
- SRW and DRW configurations supported
- GVWR: Up to 10,000 lbs depending on configuration
- Towing capacity: Check specific model year ratings
DIAGNOSTIC INFORMATION:
- Excessive black smoke from diesel: check air filter restriction, inspect injection pump fuel rate, verify return spring on throttle
- Transmission fluid boiling or burnt smell: inspect cooler line blockage, check torque converter clutch solenoid, test transmission cooler flow
- Dualie rear wheel vibration: check wheel stud torque, inspect inner and outer bearing preload, balance both wheels as matched set
- Clutch chatter on engagement: inspect flywheel surface, check clutch disc condition, examine transmission input shaft splines
- Brake fade under heavy load: inspect rear brake adjustment, check pad and shoe material, verify proportioning valve function
- Front end shimmy after hitting bumps: inspect ball joint play, check caster angle alignment, examine track arm bushing condition
- Truck sags in rear under load: replace auxiliary leaf spring pack, inspect spring hanger welds, check shackle pin wear
- Starter clicks but will not engage: check battery terminal voltage, inspect starter solenoid on fender wall, examine engine ground strap
ILLUSTRATIONS & DIAGRAMS INCLUDED:
- Engine assembly drawings for all engine families
- Diesel injection pump sectional with adjustment data
- E4OD and C6 transmission exploded views
- Front and rear heavy-duty axle assembly drawings
- Leaf spring suspension diagrams with auxiliary spring detail
- Dual rear wheel hub and spindle section
- Camper tie-down and frame reinforcement details
- Complete electrical wiring including trailer tow circuits
COMPATIBILITY:
- Covers 1980 through 1995 Ford F-350
- All engine variants including diesel
- 2WD and 4WD configurations
- Single and dual rear wheel models
- File format: Searchable PDF
FILE PROPERTIES:
- Format: Searchable PDF
- Language: English
- Delivery: Instant digital download
- Access: Download anytime after purchase
1980-1995 Ford F Series F-350 Service Repair Workshop Manual PDF
VEHICLE/EQUIPMENT INTRODUCTION:
The Ford F-350 was the one-ton heavy-duty member of Fords F-Series pickup lineup from 1980 through 1995. Built for the most demanding tasks, the F-350 was available in single rear wheel or dual rear wheel (dually) configurations, making it the preferred choice for heavy towing, camper hauling, and commercial fleet duty. Its reinforced frame, heavy-duty suspension with auxiliary leaf springs, and up-rated axle assemblies distinguished it from the F-250. Engine choices mirrored the F-250 range but with heavy-duty cooling and oiling system upgrades. The 7.3L IDI diesel was particularly popular in the F-350, providing excellent torque and fuel economy for long-distance hauling. The Power Stroke direct-injection diesel debuted late in this generation, marking the transition to a new era of diesel pickup performance. The F-350 from this generation is now a sought-after platform for diesel conversion, towing restoration, and reliable work truck projects.
SERVICE & REPAIR SCOPE:
- Complete engine rebuild for all powerplants including 7.5L and 7.3L IDI
- Cylinder head and torque-to-yield bolt replacement procedures
- Injector removal, nozzle pop-pressure testing, and return line service
- Turbocharger inspection and wastegate testing (if equipped)
- E4OD, C6 automatic transmission rebuild with heavy-duty spec components
- Transfer case overhaul for 4x4 F-350 models with chain and fork replacement
- Front Dana 60 axle rebuild with lockout hub service
- Rear Dana 70 or Sterling 10.5 full-floating axle shaft replacement
- Dual rear wheel hub and bearing assembly service
- Leaf spring and auxiliary spring pack replacement
- Shock absorber inspection and mounting bracket repair
- Power steering gearbox overhaul with heavy-duty seal kit
- Brake system with dual-circuit hydraulic service
- Camper tie-down point inspection and frame reinforcement
- Wiring harness repair for trailer tow circuits and brake controller
- Starter and high-output alternator service for dual-battery setups
TECHNICAL SPECIFICATIONS:
- Engines: 4.9L I6, 5.0L V8, 5.8L V8, 7.5L V8, 7.3L IDI Diesel
- Transmission: M5OD 5-speed manual, C6 3-speed auto, E4OD 4-speed auto
- Transfer case: NP205 (early 4x4) or BW1356 (later 4x4)
- Front axle: Dana 60 on 4x4 models
- Rear axle: Dana 70 or Sterling 10.5 full-floating
- SRW and DRW configurations supported
- GVWR: Up to 10,000 lbs depending on configuration
- Towing capacity: Check specific model year ratings
DIAGNOSTIC INFORMATION:
- Excessive black smoke from diesel: check air filter restriction, inspect injection pump fuel rate, verify return spring on throttle
- Transmission fluid boiling or burnt smell: inspect cooler line blockage, check torque converter clutch solenoid, test transmission cooler flow
- Dualie rear wheel vibration: check wheel stud torque, inspect inner and outer bearing preload, balance both wheels as matched set
- Clutch chatter on engagement: inspect flywheel surface, check clutch disc condition, examine transmission input shaft splines
- Brake fade under heavy load: inspect rear brake adjustment, check pad and shoe material, verify proportioning valve function
- Front end shimmy after hitting bumps: inspect ball joint play, check caster angle alignment, examine track arm bushing condition
- Truck sags in rear under load: replace auxiliary leaf spring pack, inspect spring hanger welds, check shackle pin wear
- Starter clicks but will not engage: check battery terminal voltage, inspect starter solenoid on fender wall, examine engine ground strap
ILLUSTRATIONS & DIAGRAMS INCLUDED:
- Engine assembly drawings for all engine families
- Diesel injection pump sectional with adjustment data
- E4OD and C6 transmission exploded views
- Front and rear heavy-duty axle assembly drawings
- Leaf spring suspension diagrams with auxiliary spring detail
- Dual rear wheel hub and spindle section
- Camper tie-down and frame reinforcement details
- Complete electrical wiring including trailer tow circuits
COMPATIBILITY:
- Covers 1980 through 1995 Ford F-350
- All engine variants including diesel
- 2WD and 4WD configurations
- Single and dual rear wheel models
- File format: Searchable PDF
FILE PROPERTIES:
- Format: Searchable PDF
- Language: English
- Delivery: Instant digital download
- Access: Download anytime after purchase
