This manual covers the 145 and 146, produced from 1994 to 2001. These vehicles represent a commitment to combining sporty performance with practical design. The 145 hatchback and the 146 saloon offered a range of engine options, including the renowned Boxer, Twin Spark, and JTD Turbo Diesel engines, catering to diverse driving needs. Known for their engaging driving dynamics and distinctive Italian styling, these models have a dedicated following among enthusiasts. This workshop manual provides the in-depth technical information required to maintain and repair these vehicles, ensuring their longevity and optimal performance.
This comprehensive workshop manual serves as an indispensable resource for professional automotive technicians and dedicated DIY enthusiasts. It offers detailed procedures for all major mechanical and electrical systems, including extensive coverage of the Boxer, Twin Spark, and JTD Turbo Diesel engines, their respective fuel and ignition systems, and cooling. The manual also details transmission and drivetrain servicing, brake and suspension repairs, and intricate electrical system diagnostics, including ABS and airbag systems. Furthermore, it provides guidance on bodywork, interior components, and climate control systems. With approximately 1500+ pages of information, this manual is designed to facilitate accurate diagnosis, efficient repair, and routine maintenance, ensuring the continued reliability and performance of your 145 or 146.
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Model Identification
Positioning of ID Plates
Fluids and Lubricants
Car’s Towing Points
Engine’s Technical Features – One section per engine type
Engine Supply – Cooling
Wheels Characteristic angles
Underbody Protection Products
Soundproofing Products
Air Conditioning System
Pressure Sensor Calibration
4-Level Pressure sensor Calibration
Torque Wrench Settings
Maintenance Operations – Section for each engine type
Additional 146 Technical Data
Removal/Refitting 1351 and 1596
Removal/Refitting 1712 16v
Operations In Vehicle 1712 16v
I.A.W Ignition-Injection 1351
Mp3.1 Ignition-Injection 1596
Electrical-Electronic Components 1351 and 1596
Fuel Supply System 1351 and 1596
Air Supply System 1351
Air Supply System 1596
Exhaust System 1351 and 1596
Rochester Ignition-Injection 1596
Electrical-Electronic Components 1596 Rochester
Fuel Supply System 1596 Rochester
Air Supply System 1596 Rochester
MP2.10.3 Ignition-Injection 1712 16v
Electrical-Electronic Components 1712 16v
Air Supply Systems 1712 16v
Exhaust System 1712 16v
Removal/Refitting 1598 and 1747 TS 16v
Removal/Refitting 1370
Operations on the Car 1598 and 1747
M 2.10.4 Injection-Ignition
Electric-Electronic Components
Removal/Refitting 1370 and 1598 TS 16v
Operations on the Car
M 1.5.5 Injection – Ignition
Removal/Refitting 1747 and 1970 TS 16v
M.155 Injection – Ignition
Removal/Refitting TD 1910 JTD
EDC-15C Common Rail Injection
Air Supercharging System
Exhaust Gas Re-Circulation System
Suspension and Wheels
Heating and Ventilation – TD Engines
Heating and Ventilation – Boxer Engines
Heating and Ventilation – T.Spark 16V
Manually Controlled Heating
Automatic Heating and Ventilation
Removing/Refitting – T.Spark 16V
Bodyshell Introduction
Bodyshell Moving Components
Bodyshell Fixed Components
Straightening the Bodyshell
Ignition – Boxer Engines
Starting – Boxer Engines
Charging – Boxer Engines
Starting - TD Engines
Charging - TD Engines
Ignition – TS 16v Engine
Starting – TS 16v Engine
Charging – TS 16v Engine
Miscellaneous Devices – Fusebox, wiper units, washer pump, horns, rooflamp and door pillars, front power window switch, cigar lighter, ignition switch, steering column lever unit, services control unit, full load conditioner, double door mirror adjustment, speakers, antitheft, radio, radio aerial, Alfa Code
Control Units – Power window, Antitheft, Climate control, Injection – Ignition control box, Door lock option, Glow plug control, ABS control unit, Air-Bag control unit, Rochester injection – ignition control unit(boxer), M2.10.3/M2.10.4 injection – ignition control unit ( TS 16V ), E.G.R system control unit 9 1929 TD Cat )
Control Units – 97 Variants
Control Units 1910 JTD
Addition 146 Electrical Systems
Starting and Charging
Warnings and Indicators
Windscreen/Headlight Washer and Wipers
Accessories – Radio, Lighter, Door locking, Luggage compartment, Power windows, heated Screen/Mirror, Wing mirror adjustment
Special Accessories – Anti-Theft device, Air Bag, Air Bag & Side Bag, Heated Seats, Headlamp Aiming, Towing, TELEPASS provision, Radio Telephone provision
Heating and Ventilation – Heater, Heater 97’, Additional Heater, Air Conditioner, Manual Air Conditioner, Automatic Air Conditioner
Engine Control Systems
Motronic MP3.1 Boxer 1.6
Motronic M2.10.3 Boxer 1.7 16v
Motronic M2.10.3 TS 2.0 16v
Motronic M2.10.4 TS 2.0 16v
Motronic M1.5.5 TS 16v
TD Engine Control Devices–cold advance,glow warming plugs,engine stop, fuelwarming
TD-CAT Engione Control Devices
JTD Electronic Injection
ABS 2E Bosch version
ABS 5.3 Bosch version
ABS 5.3 Bosch version with EBD
146 Electric System Diagnoses ( As Above )
Warning and Indicators
Screen/Headlamp Washers/Wipers
Heat and Ventilation
File Format:PDF with HTML
Compatible: All Versions of Windows & Mac*
Requirements: WinRar / WinZip or 7-ZIP (Best) and a PDF reader
Looking for other Service, Repair, Workshop Manuals, please check:
Software Database Download
Model Identification
Positioning of ID Plates
Fluids and Lubricants
Car’s Towing Points
Engine’s Technical Features – One section per engine type
Engine Supply – Cooling
Wheels Characteristic angles
Underbody Protection Products
Soundproofing Products
Air Conditioning System
Pressure Sensor Calibration
4-Level Pressure sensor Calibration
Torque Wrench Settings
Maintenance Operations – Section for each engine type
Additional 146 Technical Data
Removal/Refitting 1351 and 1596
Removal/Refitting 1712 16v
Operations In Vehicle 1712 16v
I.A.W Ignition-Injection 1351
Mp3.1 Ignition-Injection 1596
Electrical-Electronic Components 1351 and 1596
Fuel Supply System 1351 and 1596
Air Supply System 1351
Air Supply System 1596
Exhaust System 1351 and 1596
Rochester Ignition-Injection 1596
Electrical-Electronic Components 1596 Rochester
Fuel Supply System 1596 Rochester
Air Supply System 1596 Rochester
MP2.10.3 Ignition-Injection 1712 16v
Electrical-Electronic Components 1712 16v
Air Supply Systems 1712 16v
Exhaust System 1712 16v
Removal/Refitting 1598 and 1747 TS 16v
Removal/Refitting 1370
Operations on the Car 1598 and 1747
M 2.10.4 Injection-Ignition
Electric-Electronic Components
Removal/Refitting 1370 and 1598 TS 16v
Operations on the Car
M 1.5.5 Injection – Ignition
Removal/Refitting 1747 and 1970 TS 16v
M.155 Injection – Ignition
Removal/Refitting TD 1910 JTD
EDC-15C Common Rail Injection
Air Supercharging System
Exhaust Gas Re-Circulation System
Suspension and Wheels
Heating and Ventilation – TD Engines
Heating and Ventilation – Boxer Engines
Heating and Ventilation – T.Spark 16V
Manually Controlled Heating
Automatic Heating and Ventilation
Removing/Refitting – T.Spark 16V
Bodyshell Introduction
Bodyshell Moving Components
Bodyshell Fixed Components
Straightening the Bodyshell
Ignition – Boxer Engines
Starting – Boxer Engines
Charging – Boxer Engines
Starting - TD Engines
Charging - TD Engines
Ignition – TS 16v Engine
Starting – TS 16v Engine
Charging – TS 16v Engine
Miscellaneous Devices – Fusebox, wiper units, washer pump, horns, rooflamp and door pillars, front power window switch, cigar lighter, ignition switch, steering column lever unit, services control unit, full load conditioner, double door mirror adjustment, speakers, antitheft, radio, radio aerial, Alfa Code
Control Units – Power window, Antitheft, Climate control, Injection – Ignition control box, Door lock option, Glow plug control, ABS control unit, Air-Bag control unit, Rochester injection – ignition control unit(boxer), M2.10.3/M2.10.4 injection – ignition control unit ( TS 16V ), E.G.R system control unit 9 1929 TD Cat )
Control Units – 97 Variants
Control Units 1910 JTD
Addition 146 Electrical Systems
Starting and Charging
Warnings and Indicators
Windscreen/Headlight Washer and Wipers
Accessories – Radio, Lighter, Door locking, Luggage compartment, Power windows, heated Screen/Mirror, Wing mirror adjustment
Special Accessories – Anti-Theft device, Air Bag, Air Bag & Side Bag, Heated Seats, Headlamp Aiming, Towing, TELEPASS provision, Radio Telephone provision
Heating and Ventilation – Heater, Heater 97’, Additional Heater, Air Conditioner, Manual Air Conditioner, Automatic Air Conditioner
Engine Control Systems
Motronic MP3.1 Boxer 1.6
Motronic M2.10.3 Boxer 1.7 16v
Motronic M2.10.3 TS 2.0 16v
Motronic M2.10.4 TS 2.0 16v
Motronic M1.5.5 TS 16v
TD Engine Control Devices–cold advance,glow warming plugs,engine stop, fuelwarming
TD-CAT Engione Control Devices
JTD Electronic Injection
ABS 2E Bosch version
ABS 5.3 Bosch version
ABS 5.3 Bosch version with EBD
146 Electric System Diagnoses ( As Above )
Warning and Indicators
Screen/Headlamp Washers/Wipers
Heat and Ventilation
File Format:PDF with HTML
Compatible: All Versions of Windows & Mac*
Requirements: WinRar / WinZip or 7-ZIP (Best) and a PDF reader
