The Yamaha RD350, produced between 1984 and 1986, is an iconic performance sportbike renowned for its high power-to-weight ratio and agile handling. This model, often referred to as the RD350LC or RD350YPVS depending on market and specific generation, features a liquid-cooled, 2-stroke parallel-twin engine displacing 347cc. Its engineering quality is evident in its sporty chassis and the inclusion of Yamaha's innovative Power Valve System (YPVS) on many variants, which broadens the powerband and improves low-end torque. The RD350 earned a reputation as a 'Giant Killer', delivering exhilarating performance that often rivaled larger displacement motorcycles of its era.
This comprehensive factory service manual provides in-depth guidance for the maintenance, repair, and troubleshooting of your Yamaha RD350. Covering all essential systems, including the engine, fuel, ignition, transmission, electrical, and chassis, this manual is designed for professional mechanics and dedicated enthusiasts alike. It details routine maintenance procedures, complex overhaul instructions, and diagnostic steps for common issues, supported by hundreds of detailed photos and exploded diagrams. The manual's professional-grade content ensures that owners and technicians have the necessary information to keep their RD350 operating at peak performance and reliability.
1984-1986 Yamaha RD Series RD350 Motorcycle Service Repair Workshop Manual
VEHICLE INTRODUCTION:
Yamaha Motor Company has been a leading manufacturer of high-performance motorcycles since 1955. Known for their reliability, innovative engineering, and racing heritage, Yamaha motorcycles combine advanced technology with exceptional ride quality. This model continues that tradition with precision engineering designed for enthusiasts and professionals alike.
SERVICE & REPAIR SCOPE:
- General information, safety warnings, and maintenance schedules
- Engine mechanical — disassembly, inspection, bore measurement, reassembly
- Transmission & clutch — gear inspection, chain/belt adjustment
- Fuel system — carburetor/EFI adjustment, fuel pump, filter replacement
- Electrical — ignition, charging system, wiring diagrams
- Suspension & steering — fork rebuild, shock service, steering adjustment
- Brake system — disc inspection, pad replacement, bleeding procedures
- Frame & bodywork — panel removal, fairing replacement
- Troubleshooting flowcharts and symptom-based diagnostics
TECHNICAL SPECIFICATIONS:
- Manufacturer: Yamaha
- Engine type and displacement: Refer to manual for detailed specifications
- Torque values and bolt specifications: All factory torque specs included
- Engine oil capacity and grade: Refer to maintenance section
- Spark plug gap and type: See specifications
- Tire pressure specifications: Refer to manual
- All factory specifications, tolerances, and wear limits included
- Special service tool numbers with illustrations
- Tightening torque specifications for all fasteners
DIAGNOSTIC INFORMATION:
- Symptom-based troubleshooting with diagnostic flowcharts
- Engine performance diagnostics — compression testing, ignition timing
- Carburetor/fuel injection tuning and troubleshooting
- Electrical system testing — multimeter procedures
- Wear limit inspections and allowable tolerances for all components
ILLUSTRATIONS & DIAGRAMS INCLUDED:
- Detailed wiring diagrams and electrical schematics
- Exploded-view parts diagrams with OEM part numbers
- Component identification and location guides
- System assembly and disassembly illustrations
- Step-by-step procedural diagrams with tool usage illustrations
- Troubleshooting flowcharts and diagnostic trees
COMPATIBILITY:
- Model coverage: All models, engine variants, and trim levels covered — refer to manual for specific model-year applicability
- Year coverage: 1984-1986
- Searchable PDF format — zoomable, printable, bookmarked chapters
- Works on Windows PC, Mac, tablets, and smartphones
FILE PROPERTIES:
- Format: Searchable PDF (zoomable, printable, bookmarked)
- Language: English
- Delivery: Instant digital download — no shipping, no waiting
- Access: Download again anytime after purchase
1984-1986 Yamaha RD Series RD350 Motorcycle Service Repair Workshop Manual
VEHICLE INTRODUCTION:
Yamaha Motor Company has been a leading manufacturer of high-performance motorcycles since 1955. Known for their reliability, innovative engineering, and racing heritage, Yamaha motorcycles combine advanced technology with exceptional ride quality. This model continues that tradition with precision engineering designed for enthusiasts and professionals alike.
SERVICE & REPAIR SCOPE:
- General information, safety warnings, and maintenance schedules
- Engine mechanical — disassembly, inspection, bore measurement, reassembly
- Transmission & clutch — gear inspection, chain/belt adjustment
- Fuel system — carburetor/EFI adjustment, fuel pump, filter replacement
- Electrical — ignition, charging system, wiring diagrams
- Suspension & steering — fork rebuild, shock service, steering adjustment
- Brake system — disc inspection, pad replacement, bleeding procedures
- Frame & bodywork — panel removal, fairing replacement
- Troubleshooting flowcharts and symptom-based diagnostics
TECHNICAL SPECIFICATIONS:
- Manufacturer: Yamaha
- Engine type and displacement: Refer to manual for detailed specifications
- Torque values and bolt specifications: All factory torque specs included
- Engine oil capacity and grade: Refer to maintenance section
- Spark plug gap and type: See specifications
- Tire pressure specifications: Refer to manual
- All factory specifications, tolerances, and wear limits included
- Special service tool numbers with illustrations
- Tightening torque specifications for all fasteners
DIAGNOSTIC INFORMATION:
- Symptom-based troubleshooting with diagnostic flowcharts
- Engine performance diagnostics — compression testing, ignition timing
- Carburetor/fuel injection tuning and troubleshooting
- Electrical system testing — multimeter procedures
- Wear limit inspections and allowable tolerances for all components
ILLUSTRATIONS & DIAGRAMS INCLUDED:
- Detailed wiring diagrams and electrical schematics
- Exploded-view parts diagrams with OEM part numbers
- Component identification and location guides
- System assembly and disassembly illustrations
- Step-by-step procedural diagrams with tool usage illustrations
- Troubleshooting flowcharts and diagnostic trees
COMPATIBILITY:
- Model coverage: All models, engine variants, and trim levels covered — refer to manual for specific model-year applicability
- Year coverage: 1984-1986
- Searchable PDF format — zoomable, printable, bookmarked chapters
- Works on Windows PC, Mac, tablets, and smartphones
FILE PROPERTIES:
- Format: Searchable PDF (zoomable, printable, bookmarked)
- Language: English
- Delivery: Instant digital download — no shipping, no waiting
- Access: Download again anytime after purchase
