Still Diesel/LPG Forklift Truck Type RX70-16 RX70-18 RX70-20

The STILL RX70-16/18/20 series of diesel and LPG forklift trucks are designed for demanding industrial applications, offering a combination of power, versatility, and efficiency. These trucks are equipped with advanced features that enhance productivity, safety, and operator comfort.

**Key Features:**

- **Powerful Performance:** Powered by reliable and efficient diesel or LPG engines, the RX70 series delivers exceptional power and torque for handling heavy loads. The robust mast design provides excellent stability and lifting capacity, ensuring smooth and precise load handling.

- **Versatile Applications:** The RX70 series is suitable for a wide range of industrial applications, including warehousing, manufacturing, and logistics. The trucks can be customized with various attachments and configurations to meet specific operational requirements, such as side-shifting carriages, fork positioners, and rotators.

- **Ergonomic Design:** The RX70 series prioritizes operator comfort and ergonomics. The spacious operator compartment features an adjustable seat, intuitive controls, and a panoramic view for enhanced visibility. The low step height and wide door opening facilitate easy entry and exit.

- **Advanced Safety Features:** The RX70 series is equipped with a comprehensive suite of safety features to ensure operator protection. These features include overhead guards, load backrest extensions, and a presence detection system that prevents the truck from moving when the operator is not seated.

- **Energy Efficiency:** The RX70 series incorporates fuel-saving technologies that optimize energy consumption. The use of ECO mode reduces fuel consumption by up to 15% without compromising performance. Additionally, the trucks feature an automatic engine stop-start system to further minimize fuel usage.

- **Low Maintenance Costs:** The RX70 series is designed for easy maintenance and serviceability. The use of durable components and the modular design enable quick and convenient repairs, reducing downtime and maintenance costs. The integrated diagnostics system provides real-time information on truck performance and maintenance needs.

- **Reliable Performance:** STILL forklift trucks are renowned for their reliability and durability. The RX70 series is built to withstand the rigors of industrial operations, ensuring maximum uptime and productivity. The trucks are subjected to rigorous testing and quality control processes to guarantee exceptional performance.

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Original Illustrated Factory Workshop Service Manual for Still Diesel/LPG Forklift Truck Type RX70-16, RX70-18, RX70-20.

Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
7311
7312
7313
7314
7315
7316

Format: PDF, 274 Pages
Language: English

Contents:
00 Product information
Foreword
About the RX70 1.6t-2.0t
Safety information
Symbols Used
Securing the fork carriage
Working on live electrical components
11 Electric motor
Traction motor
General technical data
Electrical connections
Drive unit
Traction motor
Rev sensor
Pin sensor
Temperature sensor
Temperature sensor KTY84
Generator
General technical data
Generator
Removing and installing the generator
12 Internal combustion engine
Internal combustion engine
Engine unit
Engine unit Removal and installation
Starter ring gear
Starter motor
Diesel engine
SDI general technical data
VW- Diesel engine
Engine control unit ECU -two-part
LPG engine
LPG general technical data
VW LPG -2.0 litre BEF
Engine control unit ECU
13 Internal combustion engine - attachment parts
Air intake /filter
Air intake
Air filter
Cooling system
Cooling circuit
Coolant
Checking, topping up and changing the coolant
Radiator system
Radiator Removal and installation
Fan impeller -fan motor
Diesel fuel system
Fuel system
Fuel filter
LPG system
LPG system
Impco components
Evaporator function - gas mixer
Suction module
0B6 MAP/MAT sensor
Chassis module
Actuator unit
Gas shut-off valve unit
Shut-down due to lack of gas
Maintenance and test specifications
Servicing the LPG filter
Servicing the 30-bar excess pressure safety device
Testing CO level in exhaust gases
Evaporator- maintenance
Checking the evaporator for leaks
Fligh-pressure relief valve - 1.7 bar
LPG cylinder/tank
LPG cylinder
14 Internal combustion engine - exhaust system
Exhaust system -diesel
Exhaust system
Exhaust system - particle filter
Eberspacher particle filter
Exhaust system LPG
Lambda control system
Lambda sensor
Three-way catalytic converter
22 Mechanical drive axle
Drive wheel unit
Drive wheel unit
Removal/installation of the drive wheel unit
Repairing the drive wheel unit
Power unit
General technical data
Drive axle
Removal/installation of the drive axle
31 Chassis
Counterweight
Counterweight
34 Driver's place
Bonnet- cover- insulation
Bonnet
42 Steering system
Hydraulic steering
General technical data
Steering system
Steering error detection
Steering unit
Priority valve
Steering wheel and steering column
Steering column
Steering axle
General technical data Swing axle
Swing axle
Swing axle Removal and installation
Wheel hub
Steering angle
Tie rod
Axle stub
49 Brake system
Mechanical service brake
Service brake
Brake sensor 1B2
Changing the brake cable Service brake
Parking brake
Parking brake switch 1S3
Changing the brake cable Parking brake
50 Controls
Single pedal
Accelerator- single-pedal
Dual pedal
Accelerator- dual-pedal 2nd generation
Controls
Joystick
Joystick operation
Tip switch
Generation 2 mini-lever
Axle assignment
Depressurising the hydraulics
Direction indicator module (Fabli)
56 Display elements
Display screen
Display operating unit (ABE 2) Generation 2
ABE 2 Installation and removal
60 Electrics / Electronics
General
General technical data
Device detection and readout options of all controllers
Overview of electrical components
Software compatibility
PAN process
Parameter management
Frror ring buffer
Insulation measurement
Traction motor temperature monitoring
Drive mode driving behaviour Availability
Driving mode driving behaviour Description
Wiring
CAN bus connections
Electrical system
Brake resistor
Fuse box
Fuses
Relays
Battery and accessories
Starter battery
Additional electrical installations
Option board
CAN power port (CPP)
Relay power port (RPP)
64 Electronic controls
Traction hydraulics and working hydraulics control
Truck Control Unit (TCU)
Truck Control Unit (TCU) Removal and installation
Inverter
Inverter
Inverter Removal and installation
70 Hydraulics
General
General technical data
Lifting operating speeds
Tilting operating speed
Lowering operating speeds
Forward tilt safety test
Lowering safety test
Safety checks of hose assembly
Basic hydraulics
Basic hydraulics
Fan motor
Steering hydraulics
Working hydraulics
Hydraulic pump
Hydraulic pump Removal and installation
Hydraulic oil
Return line filter
Breather filter
Suction filter
High-pressure filter
Boltedjoint
Conical nipple fittings (CNF)
71 Working hydraulics
Tilt cylinders
Mast tilt angle
Tilt cylinder Removal and installation
Changing the set of seals
Auxiliary hydraulics
Attachments
76 Valves
Servo hydraulics
General technical data
Valve block components
Valve block Removal and installation
Directional control valve block
Directional control valve function Lifting
Directional control valve function Lowering
81 Lift masts
Lift mast
General technical data
Telescopic lift mast
NiHo lift mast
Triple mast
Lift mast removal
Lift mast installation
Load chains
Load chains Checking, cleaning
Adjusting the load chains Telescopic mast
Adjusting the load chains NiHo lift mast
Outer load chain Triple mast
Middle load chain Triple mast
End position damping
End position damping of outer cylinder
Middle cylinderend dampener
Line break safety device
Hose safety valve of triplex mast
Shock valve installation positions
Annex
X Circuit diagrams
Hydraulics
Servo hydraulics