• Model: DFG Series
  • Manufactured by: Impco
$16.99

(+ $29.99 AirMail USB Drive)

**Jungheinrich Fork Truck DFG540S DFG545S DFG550S TFG540S TFG545S TFG550S**

This versatile and powerful range of Jungheinrich fork trucks is designed to excel in a wide array of material handling applications. Engineered with precision, these machines boast exceptional maneuverability, efficiency, and operator comfort.

**Features:**

* **Compact Design:** Their compact dimensions make them ideal for navigating narrow aisles and confined spaces, ensuring efficient operation in even the most challenging environments.
* **Robust Construction:** Built to withstand the rigors of demanding industrial environments, these fork trucks feature a robust chassis and durable components, guaranteeing long-lasting reliability.
* **High Maneuverability:** The small turning radius and advanced steering system provide exceptional maneuverability, allowing operators to navigate tight spaces and corners with ease, maximizing productivity.
* **Energy Efficiency:** Equipped with innovative AC motors, these fork trucks deliver optimal performance while consuming minimal energy, resulting in cost savings and reduced environmental impact.
* **Operator Comfort:** The spacious and ergonomic operator cabin prioritizes operator comfort, with adjustable seats, intuitive controls, and a clear view of the working area, enhancing productivity and reducing fatigue.
* **Safety Features:** Comprehensive safety features, including load-sensing hydraulics, anti-rollback systems, and operator presence sensors, ensure a safe working environment, safeguarding operators and valuable assets.
* **Versatile Applications:** These fork trucks are suitable for a wide range of applications, including warehouse operations, production lines, and outdoor storage yards, making them a versatile asset for various industries.
* **Customized Configurations:** Available in a range of configurations and attachments, these fork trucks can be tailored to meet specific application requirements, ensuring optimal performance and efficiency.


Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 540-550.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG 540S (05.2012-12.2014)
DFG 545S (05.2012-12.2014)
DFG 550S (05.2012-12.2014)
TFG 540S (05.2012-12.2014)
TFG 545S (05.2012-12.2014)
TFG 550S (05.2012-12.2014)

Language: English
Format: ZIP, Contained Set of PDF Manuals:
Service manual, PDF, 517 Pages
Contents:
Safety Information
Component Layout
Technical Specifications
Operating Instructions
Circuit Diagrams (Electrical / Hydraulic)
Parameters
System Error Messages
Special Tools
BUS Systems Used
Parking Brake
-Parking Brake Disassembly
-Parking Brake Assembly
-Parking Brake Release
Misc. Electrical
- Fuses (see Operating Instructions, Chapter F).
- E box circuit diagram (see circuit diagrams)
LPG systems - maintenance, testing and adjustment see service manual C 3001
- Impco LPG system
- Liquid gas container
Controls
-Dual Pedal
Hydrostatic Drive System
-Wheel Motor
-Variable Displacement Pump
Cooling System
-TFG Cooling System
-DFG Cooling System
Combustion Engines
-DFG
-TFG
DFG Combustion Engine
- Starter Motor / Threephase Alternator
- Injection System
- Exhaust Return Line
- Air Mass Sensor Assembly Position
- Intake Pipe
- Sensors and Actuators
- Belt Drive
- Assembly/Disassembly
- Sealing Flange and Flywheel
- Charge-Air System
- Particle Filter
- Cooler Design
TFG Combustion Engine
-Starter Motor / Threephase Alternator
-Belt Drive and Timing Chain
-Lubrication
-Sealing Flange and Flywheel
-Cooler Design
Labels / Documentation
-Operating Instructions
-Wiring Diagrams
Operator Position
-Armrest
-Sliding Windows
Covers / Panel
-Engine Cover
Hydraulic System
-Manifold
-Hydraulic System (filling and bleeding)
Mast
-Securing the Mast
Load Handler
- For forks see service manual G1 6401.01
Commissioning
- Using the Truck for the First Time (see Operating Instructions, Chapter C).
Maintenance
- LPG systems - maintenance, testing and adjustment see service manual C 3001
DFG maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
- Maintenance checklist C
TFG maintenance
-Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
Steering Axle
- Steering Axle
Mechanical Components
- Steering Column
Operating Manual, PDF, 236 Pages