## The JOHN DEERE Gator Light Duty Utility Vehicles CS and CX: Unparalleled Performance and Versatility for Your Outdoor Adventures
Prepare to conquer tough terrain and elevate your productivity with the exceptional JOHN DEERE Gator Light Duty Utility Vehicles CS and CX. These meticulously engineered machines seamlessly blend raw power, rugged durability, and unparalleled versatility to redefine the standard for compact utility vehicles.
**Unleash Unstoppable Performance:**
- **Powerful Engine Options:** Choose from a range of gasoline and diesel engines, each delivering exceptional power and torque to tackle any challenge effortlessly.
- **Responsive Variable Transmissions:** Select between an infinitely variable transmission (IVT) or a continuously variable transmission (CVT), ensuring smooth and precise control for every driving scenario.
- **Precise Power Steering System:** Experience effortless maneuverability and reduced operator fatigue with the intuitive power steering system, providing unmatched agility in tight spaces.
**Exceptional Durability Built to Last:**
- **Rugged Steel Frames:** The robust steel frames provide an unshakeable foundation for exceptional durability, withstanding the rigors of demanding work environments.
- **Heavy-Duty Suspension:** Conquer rough terrains with ease thanks to the independent suspension system, featuring substantial travel and ground clearance for superior stability and comfort.
- **Protective Cab Options:** Shield yourself from the elements and enhance operator safety with optional cabs featuring industry-leading visibility, ventilation, and enclosed designs.
**Versatility at Your Command:**
- **Versatile Cargo Beds:** Haul heavy loads and bulky equipment with confidence in the spacious cargo beds, offering ample capacity and various tie-down points for secure transportation.
- **Wide Range of Accessories:** Customize your Gator to suit your specific needs with a vast selection of accessories, including bed extenders, cargo boxes, plows, and spreaders.
- **Durable Dump Bed Option:** Enhance your efficiency with the optional dump bed, allowing for effortless unloading of materials with hydraulic assistance.
**Operator Comfort and Convenience:**
- **Ergonomic Operator Station:** Stay comfortable during extended work sessions with the ergonomically designed operator station, featuring adjustable seats, intuitive controls, and ample storage.
- **Easy-to-Read Digital Display:** Access critical vehicle information at a glance with the comprehensive digital display, providing real-time updates on speed, fuel levels, and operating parameters.
- **Smooth Ride with Independent Suspension:** Enjoy a smooth and comfortable ride, even on uneven terrains, thanks to the independent suspension system that absorbs bumps and vibrations effectively.
Experience the ultimate combination of power, durability, and versatility with the JOHN DEERE Gator Light Duty Utility Vehicles CS and CX. These exceptional machines empower you to conquer any task with confidence and efficiency, transforming your outdoor adventures into unforgettable experiences.
► ► BEST ◄ ◄ JOHN DEERE Gator Light Duty Utility Vehicles CS and CX - TM2119 - TECHNICAL SERVICE REPAIR SHOP MANUAL - PDF DOWNLOAD
This technical manual is written for an experienced
technician and contains sections that are specifically for
this product. It is a part of a total product support
program.
The manual is organized so that all the information on a
particular system is kept together. The order of grouping
is as follows:
Table of Contents
Specifications
Component Location
System Schematic
Theory of Operation
Troubleshooting Chart
Diagnostics
Tests & Adjustments
Repair
Note: Depending on the particular section or system
being covered, not all of the above groups may be
used.
Each section will be identified with a symbol rather than a
number. The groups and pages within a section will be
consecutively numbered.
COVERS THE FOLLOWING TOPICS:
Lubricants 2-9
B
Battery
Charging 4-20
Load Test 4-21
Specifications 4-3
Test 4-20
Belt Tension Adjust, Mower Drive 8-7
Brake Switch Adjustment 4-24
Brake Switch/Blade Drive Switch Test 4-24
C
Component Location
38 Inch Mower Deck 8-4
42 Inch Mower Deck 8-5
46 Inch Mower Deck 8-6
Dash Panel 9-3
Fuel Tank 9-3
Hydrostatic Drive Traction System 6-8
Hydrostatic Power Train
Transaxle 6-7
Transaxle External 6-6
Mower Lift Linkage 8-3
Pedal Linkage Assembly 6-8
Shift Linkage 6-9
Steering 7-3
Cranking & Fuel Shutoff Solenoid
Circuit Operation 4-9
Diagnosis 4-10
D
Dash Panel Removal and Installation 9-5
Diagnostics
Charging Circuit 4-17
Cranking & Fuel Shutoff Solenoid 4-10
Gear Power Train 5-13
Headlight Circuit 4-18
Hydrostatic Power Train 6-18, 6-20
E
Electrical
AC Voltage Output Test 4-22
Battery
Charging 4-20
Load Test 4-21
Test 4-20
Charging & Headlight Circuit Operation 4-16
Charging Circuit Diagnosis 4-17
Component Location 4-7
DC Amperage Output Test 4-21
Diagnostic Information 4-4
Diagnostics 4-9
General Information 4-4
General Specifications 2-2
Ground Circuit Test 4-26
Reading Schematics 4-4
Schematic 4-5
Seat Switch Test 4-23
Specifications 4-3
Theory of Operation 4-4
Troubleshooting 4-8
Wire Color Chart 4-4
Wire Harness 4-6
Engine
General Specifications 2-2
Installation 3-5
Oil 2-8
Other Materials 3-3
Removal 3-4
Repair 3-4
Service Equipment & Tools 3-3
Specifications 3-3
F
Front Axle
Installation 9-5
Removal 9-5
Repair 9-5
Front Wheels Removal & Installation 9-4
Fuel Tank Removal and Installation 9-5
G
Gasoline
Specifications 2-8
Storage 2-8
INDEX
INDEX - 2 4/1/98
Gear Power Train
Brake
Adjustment 5-16
Component Location 5-12
Test 5-15
Clutch Actuating Spring 5-16
Component Location 5-8
Diagnostics 5-13
Drive Belt
Inspection 5-19
Installation 5-20
Specifications 5-3
Drive System Adjustment 5-15
Ground Speeds Specifications 5-4
Input Shaft
Gear & Pinion Inspect 5-25
Gear/Pinion Gear Installation 5-26
Input Shaft Gear
Disassembly 5-25
Intermediate & Drive Shaft Disassembly 5-29
Intermediate Shaft Repair 5-29
Other Materials 5-4
Rear Axle Loading Specification 5-3
Service Parts Kits 5-4
Sheave & Shift Arm Removal 5-23
Shift Linkage
Adjustment 5-17
Component Location 5-9
Removal & Installation 5-22
Specifications 5-3
Theory of Operation 5-10
Torque Specifications 5-4
Traction Drive
Belt Removal 5-18
System Component Location 5-9
System Removal 5-20
Transaxle
Brake Installation 5-33
Brake Removal 5-24
Case Halves Assembly 5-32
Case Separation 5-24
Component Location 5-6
Differential/Axle Shaft
Assembly 5-30
Disassembly 5-30
Inspection 5-30
Dimensions 5-3
Disassembly 5-23
Drive Sheave/Shift Arm Install 5-34
Gear Ratios Specifications 5-4
Gear Tooth Specifications 5-3
Idler Assembly Installation 5-32
Idler Gear Disassembly 5-28
Idler Gear Inspection 5-28
Intermediate/Drive Shaft
Inspection 5-29
Installation 5-31
Lubrication Specification 5-3
Operation 5-11
Shift Detent Removal 5-24
Shifter Detent Installation 5-33
Shifter Disassembly 5-27
Transaxle Assembly 5-30
Troubleshooting 5-5
General Specifications
Battery 4-3
Chassis 2-5
Fuel/Air system 2-2
Mower Deck Drive Belt 2-3
Spark Plug 4-3
Steering 2-5
Tires 2-5
Traction Drive Belt 2-3
Wheel & Tire 2-5
Grease 2-9
H
Hydrostatic Power Train
Brake Spring Adjustment 6-24
Brake/Neutral Return Pedal
Component Location & Operation 6-12
Pedal Travel 6-13
Theory of Operation 6-12
Component Location
Pedal Linkage Assembly 6-8
Shift Linkage 6-9
Transaxle 6-7
Transaxle External 6-6
Diagnosis 6-20
Diagnosis, General 6-18
Drive Belt Specifications 6-3
Linkage Removal/Installation 6-28
Other Materials 6-5
Repair
Specifications 6-4
Traction Drive Belt Inspection 6-26
Traction Drive Belt Installation 6-26
Traction Drive Belt Removal 6-26
Shift Linkage Adjustment 6-23
Shift Linkage Spring Adjustment 6-24
Specifications 6-3
Torque 6-4
Tests & Adjustments
INDEX
4/1/98 INDEX - 3
Traction Drive System 6-22
Theory of Operation 6-10
Traction Drive Belt Adjustment 6-22
Traction Drive Component Location 6-8
Traction Drive System
Drive Belt Tensioning System
Removal/Inspection/Installation 6-27
Transaxle
Assembly 6-40
Disassembly 6-33
Installation 6-32
Removal and Installation 6-30
Removal External Components 6-31
Transport Valve (Free-Wheel) Operation 6-13
Troubleshooting 6-15
Hydrostatic Transaxle
Assembly 6-40
Axle Loading Specification 6-3
Brake Components Wear Tolerance 6-4
Brake Torque Rating Specification 6-3
Disassembly 6-33
Drive Sheave And Fan
Installation 6-32
Removal 6-31
Drive Sheave And Fan Removal 6-33
Fan/Drive Sheave Installation 6-42
Gear Ratios Specifications 6-3
Ground Speed Specifications 6-3
Housing Case Halves Separation 6-33
Installation 6-32
Lubrication Specifications 6-3
Motor/Drive Shaft Disassemble/Inspect 6-36
Motor/Drive Shaft Installation 6-40
Output Torque Rating Specifications 6-3
Pump Input Shaft Assembly
Removal and Installation 6-38
Removal and Installation 6-30
Removal External Components 6-31
Reservoir Cover Removal 6-42
Reservoir Fill Procedure 6-42
Transaxle Components Wear Tolerance 6-4
I
Ignition
Circuit Operation 4-12
Circuit Test Points 4-14
Specifications 4-3
Ignition Switch
Removal & Installation 4-27
Test 4-25
L
Lubricant Storage 2-9
M
Mower Deck
38 Inch 8-4
42 Inch 8-5
46 Inch 8-6
Gage Wheel Adjustment 8-15
Installation 8-12
Leveling (Front-To-Rear) 8-9
Leveling (Side-To-Side) 8-8
Removal 8-10
Mower Drive Belt Replacement 8-11
Mower Lift Linkage 8-3
Mower Spindle Assembly Repair 8-14
O
Oil Filters 2-9
R
Readjusting Suspension for Mower Cut Height 8-10
Rear Wheels Removal And Installation 9-4
S
Serial Number
Engine 2-10
Gear Transaxle 2-10
Tractor Identification Number 2-10
Spark Plug Specifications 4-3
Specifications 2-2
Spindle Brake Adjustment 8-7
Starter
Amp Draw Test 4-23
Solenoid Test 4-22
Specifications 4-3
Stator Specifications 4-3
Steering
Backlash Adjustment 7-5
Column Bushings Replacement 7-5
INDEX
INDEX - 4 4/1/98
Component Location 7-3
Repair 7-4
Service Equipment & Tools 7-4
Steering Gear Removal 7-4
Synthetic Lubricants 2-9
T
Tests and Adjustments
Hydrostatic Power Train 6-22
Mower Drive Belt Tension 8-7
Spindle Brake 8-7
Torque Values
Metric 2-7
Unified Inch 2-6
Traction Drive System
Drive Belt Inspection 6-26
Drive Belt Installation 6-26
Drive Belt Operation 6-10
Drive Belt Removal 6-26
Drive Belt Tensioning System
Removal/Inspection/Installation 6-27
Tests And Adjustments 6-22
Transaxle and Shift Linkage System Operation 6-10
Transport Valve (Free-Wheel) Operation 6-13
W
Wheels Repair
This is the same type of manual used by professional Mechanics and Technicians containing step by step instructions & highly detailed exploded diagrams & pictures to show you how to complete every job correctly.
Q. Can I print out a page?
A. Yes you can print out a single page or the entire manual, its your choice.
Q. Can I use this Manual on more than one computer?
A. Yes, this Manual can be used on as many computers as required.
Q. Is this a trial or a limited version?
A. No, this is the FULL Manual without any limitations or trial periods and can be used for life.
Q, Will this Manual expire in 12 months or will I have to pay a renewal fee?
A. NO, Absolutely not! You can continue to use this Manual for life without the need to renew or pay any extra.
Q. Will this PDF Manual work on Windows & MAC computers?
A. Yes, it is fully compatible with all Windows & All MAC Computers.
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
JUST GO FOR IT!! MASSIVE MASSIVE MANUAL - 100s OF PAGES AND NEATLY INDEXED AND ORGANISED!! THIS IS THE BEST VERSION OF THE MANUAL THAT THERE IS!!
AGAIN, LET ME REPEAT, COMPLETE MANUAL WITH 100s OF PAGES!!
PRINTABLE, ZOOMABLE, NEATLY INDEXED, CATEGORISED & WELL ORGANISED AND MORE IMPORTANTLY THIS IS THE SAME EXACT OEM MANUAL USED BY YOUR DEALERS!!!
WHAT ELSE YOU WANT?? JUST GO FOR IT!!
___________________________________________________________________________________
POINTS TO NOTE:
==============
1) ► AFTER PURCHASING THE MANUAL, IF YOU FEEL IT IS NOT AS DESCRIBED, FULL REFUND WILL BE GRANTED. THATS OUR PROMISE!! DOES THAT SOUND GOOD FOR YOU?
2) ► WANT SAMPLE PAGES FROM THE MANUAL?
CONTACT ME BY COPY PASTING THE LINK IN YOUR BROWSER: http://estores.TBTBTB/contact
OR WRITE TO ME AT ( CHANTMANTRA@GMAIL,com ) SAMPLE PAGES WILL BE SENT WITHIN 2-24 HOURS TIME.
3) ► LOOKING FOR A DEEP DISCOUNT OR SOME OTHER MANUAL? AGAIN JUST WRITE TO US! ( CHANTMANTRA@GMAIL,com ) WE HAVE MILLIONS OF MANUALS STILL UNLISTED! WE WILL GIVE YOU A NICE DISCOUNT!!
THANKS FOR VISITING OUR PAGE! HAVE A GREAT DAY AHEAD!! :) :)
