• Model: Parts Catalogues
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1999 Polaris Big Boss 500 6x6



### Overview

The 1999 Polaris Big Boss 500 6x6 is a powerful and versatile all-terrain vehicle (ATV) that is designed for a wide range of tasks, from off-roading to farm work to hunting. It features a liquid-cooled, single-cylinder, 499cc engine that produces 32 horsepower and 30 ft-lbs of torque. The Big Boss 500 6x6 also has a fully independent suspension with dual A-arms up front and a swingarm in the rear, providing excellent handling and stability on even the roughest terrain.

### Engine

The Polaris Big Boss 500 6x6 is powered by a liquid-cooled, single-cylinder, 499cc engine that produces 32 horsepower and 30 ft-lbs of torque. This engine is designed to provide plenty of power for both work and play, and it is also very efficient, getting up to 25 miles per gallon.

### Transmission

The Big Boss 500 6x6 has a fully automatic transmission with reverse, making it easy to operate for riders of all experience levels. The transmission also features a high/low range selector, which allows riders to choose the appropriate gear for the terrain they are riding on.

### Suspension

The Big Boss 500 6x6 has a fully independent suspension with dual A-arms up front and a swingarm in the rear. This suspension system provides excellent handling and stability on even the roughest terrain. The front suspension has 9 inches of travel, while the rear suspension has 10 inches of travel.

### Brakes

The Big Boss 500 6x6 has hydraulic disc brakes on all four wheels, providing excellent stopping power. The front brakes have dual-piston calipers, while the rear brakes have single-piston calipers.

### Features

The Big Boss 500 6x6 comes standard with a number of features that make it a versatile and comfortable ATV. These features include:

* A comfortable seat with adjustable lumbar support
* A digital instrument panel with speedometer, odometer, and fuel gauge
* A front storage compartment
* A rear cargo rack
* A tow hitch

### Conclusion

The 1999 Polaris Big Boss 500 6x6 is a powerful and versatile ATV that is perfect for a wide range of tasks. It is comfortable to ride, easy to operate, and has plenty of power for both work and play.
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1999 Polaris Big Boss 500 6x6 Parts Manual for Big Boss 500 6X6 A99AE50AA and Int’l Big Boss 500 6X6 SL A99AE50DA.



Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.

Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.

Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.

Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.

Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.

74 pages in english pdf format that enables you to print only what you need.

Contents include the following topics with exploded diagrams and part number lists.

SPECIFICATIONS
FRONT CAB
REAR CAB and SEAT
REAR RACK MOUNTING
DECALS
FRONT RACK and BUMPER MOUNTING
ENGINE MOUNTING
COOLING SYSTEM
EXHAUST SYSTEM
FUEL TANK
OIL TANK
AIR BOX
FRONT DRIVE
FRONT TIGHTENER
FRONT STRUT
CV JOINT – BTB
FRONT WHEEL
FRONT BRAKE
CONTROLS -- THROTTLE ASM./CABLE
CONTROLS - MASTER CYLINDER/BRAKE LINE
STEERING POST
HANDLEBAR and HEADLIGHT POD
A--ARM/STRUT MOUNTING
CENTER TIGHTENER
SWING ARM/SHOCK MOUNTING
DRIVE CLUTCH
DRIVEN CLUTCH
CLUTCH COVER
GEARCASE/BRAKE and CHAIN COVER MOUNTING
REAR BRAKE
REAR WHEEL DRIVE
ELECTRICAL/TAILLIGHT
GEARCASE
GEAR SELECTOR
PISTON and CRANKSHAFT
CRANKCASE and CYLINDER
RECOIL STARTER
CARBURETOR
OIL PUMP
MAGNETO
STARTING MOTOR
TOOL KIT
PART NUMBER INDEX