**2005 Polaris Sportsman 600**

## Overview

The 2005 Polaris Sportsman 600 is an all-terrain vehicle (ATV) that combines power, agility, and versatility. Engineered for demanding off-road terrain, the Sportsman 600 offers exceptional performance and durability for a wide range of applications.

## Engine and Drivetrain

At the heart of the Sportsman 600 lies a liquid-cooled, four-stroke, single-cylinder engine that delivers robust power and torque. The engine features a displacement of 598cc and utilizes a single overhead camshaft (SOHC) design for efficient power delivery.

Power is transmitted to the ground through a Polaris Premium Automatic Transmission (PVT), which provides smooth and responsive shifting. The PVT system offers a choice of High, Low, Neutral, Reverse, and Park gears, allowing riders to navigate different terrains with ease.

## Suspension and Handling

The Sportsman 600 boasts a robust suspension system designed to handle rough terrain. The front suspension features independent double A-arms with 10 inches of travel, providing excellent ride quality and precise handling. The rear suspension employs a trailing arm setup with 10.75 inches of travel, ensuring stability and traction in challenging conditions.

## Features and Equipment

The 2005 Polaris Sportsman 600 comes equipped with an array of features to enhance its functionality and usability. These include:

* **Two-Wheel Drive (2WD) and Four-Wheel Drive (4WD) System with On-Demand AWD:** Provides the flexibility to switch between 2WD for efficiency and maneuverability, and 4WD with On-Demand AWD for maximum traction in variable terrain.
* **Electronic Fuel Injection (EFI):** Ensures optimal fuel delivery for consistent engine performance in all conditions.
* **Digital Instrumentation:** Provides clear and comprehensive information, including speedometer, odometer, fuel level, and engine diagnostics.
* **Hydraulic Disc Brakes:** Delivers reliable and responsive braking performance in all conditions.
* **Full-Size Steel Racks:** Provides ample storage space for cargo and gear.
* **Lightweight and Durable Chassis:** Constructed from high-strength steel, the Sportsman 600 offers exceptional durability for off-road adventuring.

## Applications

The 2005 Polaris Sportsman 600 is an ideal ATV for a variety of applications:

* **Recreational Riding:** Explore trails, conquer hills, and experience the thrill of off-roading.
* **Utility Use:** Haul heavy loads, assist in farming or ranching operations, and perform various tasks in rugged environments.
* **Hunting and Fishing:** Reach remote locations, transport equipment, and enhance your outdoor adventures.
* **Industrial Use:** Perform tasks in construction, mining, and other industrial settings where all-terrain capabilities are required.

2005 Polaris Sportsman 600 Parts Manual for Models SPORTSMAN 600 A05MH59AK and SPORTSMAN 600 A05MH59AN.



Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.

Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.

Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.

Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.

Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.

62 pages in english pdf format that enables you to print only what you need.

Contents include the following topics with exploded diagrams and part number lists.

SPECIFICATIONS, FRONT CAB, REAR CAB and SEAT, REAR RACK MOUNTING, DECALS, FRONT RACK and BUMPER MOUNTING, ENGINE MOUNTING, COOLING SYSTEM, EXHAUST SYSTEM, FUEL TANK, OIL TANK, AIR BOX, FRONT DRIVE, FRONT TIGHTENER, FRONT STRUT, CV JOINT – BTB, FRONT WHEEL, FRONT BRAKE, CONTROLS -- THROTTLE ASM./CABLE, CONTROLS – MASTER, CYLINDER/BRAKE LINE, STEERING POST, HANDLEBAR and HEADLIGHT POD, A--ARM/STRUT MOUNTING, CENTER TIGHTENER, SWING ARM/SHOCK MOUNTING, DRIVE CLUTCH, DRIVEN CLUTCH, CLUTCH COVER, GEARCASE/BRAKE and CHAIN COVER MOUNTING, REAR BRAKE, REAR WHEEL DRIVE, ELECTRICAL/TAILLIGHT, GEARCASE, GEAR SELECTOR, PISTON and CRANKSHAFT, CRANKCASE and CYLINDER, RECOIL STARTER, CARBURETOR, OIL PUMP, MAGNETO, STARTING, MOTOR, TOOL KIT, PART NUMBER INDEX