• Model: 600
  • Manufactured by: Seat
$16.99

(+ $29.99 AirMail USB Drive)

2003 Polaris Sportsman 600

The 2003 Polaris Sportsman 600 is an all-terrain vehicle (ATV) manufactured by Polaris Industries. It is powered by a 598 cc, four-stroke, single-cylinder engine with a bore and stroke of 101 mm x 70 mm. The engine is liquid-cooled and has a compression ratio of 9.5:1. The Sportsman 600 produces 40 horsepower at 5,500 rpm and 37 ft-lb of torque at 4,500 rpm. It has a top speed of 65 mph.

The Sportsman 600 is equipped with a continuously variable transmission (CVT) with high and low ranges. It also has a two-wheel drive/four-wheel drive system with a locking front differential. The front suspension consists of double A-arms with 9 inches of travel, while the rear suspension consists of a single A-arm with 10 inches of travel. The Sportsman 600 has a ground clearance of 11 inches and a payload capacity of 600 pounds.

The Sportsman 600 is a versatile ATV that can be used for a variety of purposes, including hunting, fishing, and trail riding. It is also a popular choice for work applications, such as hauling materials and clearing brush.

Here are some of the key features of the 2003 Polaris Sportsman 600:

  • Powerful 598 cc engine
  • CVT with high and low ranges
  • Two-wheel drive/four-wheel drive system with a locking front differential
  • Double A-arm front suspension with 9 inches of travel
  • Single A-arm rear suspension with 10 inches of travel
  • 11 inches of ground clearance
  • 600 pounds payload capacity

The 2003 Polaris Sportsman 600 is a great choice for anyone looking for a versatile and capable ATV.


2003 Polaris Sportsman 600 Parts Manual for models SPORTSMAN 600 A03CH59(AA)(AF)(AG).



Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.

Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.

Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.

Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.

Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.

59 pages in english pdf format that enables you to print only what you need.

Contents include the following topics with exploded diagrams and part number lists.

SPECIFICATIONS, FRONT CAB, REAR CAB and SEAT, REAR RACK MOUNTING, DECALS, FRONT RACK and BUMPER MOUNTING, ENGINE MOUNTING, COOLING SYSTEM, EXHAUST SYSTEM, FUEL TANK, OIL TANK, AIR BOX, FRONT DRIVE, FRONT TIGHTENER, FRONT STRUT, CV JOINT – BTB, FRONT WHEEL, FRONT BRAKE, CONTROLS -- THROTTLE ASM./CABLE, CONTROLS – MASTER, CYLINDER/BRAKE LINE, STEERING POST, HANDLEBAR and HEADLIGHT POD, A--ARM/STRUT MOUNTING, CENTER TIGHTENER, SWING ARM/SHOCK MOUNTING, DRIVE CLUTCH, DRIVEN CLUTCH, CLUTCH COVER, GEARCASE/BRAKE and CHAIN COVER MOUNTING, REAR BRAKE, REAR WHEEL DRIVE, ELECTRICAL/TAILLIGHT, GEARCASE, GEAR SELECTOR, PISTON and CRANKSHAFT, CRANKCASE and CYLINDER, RECOIL STARTER, CARBURETOR, OIL PUMP, MAGNETO, STARTING, MOTOR, TOOL KIT, PART NUMBER INDEX